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The market is segmented by Product Type (Coating Materials and Supplementary Materials), Process Type (Combustion and Electric Energy), End-user Industry (Aerospace, Industrial Gas Turbines, Automotive, Electronics, Oil and Gas, Medical Devices, Energy and Power, and Other End-user Industries), and Geography (Asia-Pacific, North America, Europe, South America, and Middle-East and Africa)
Study Period:
2016 - 2026
Base Year:
2019
Fastest Growing Market:
Asia Pacific
Largest Market:
North America
CAGR:
7 %
The thermal spray materials market is expected to register a CAGR of over 7% during the forecast period. Major factors driving the market studied are increasing demand for high performance customized alloy powders in the automotive industry and rising popularity of thermal spray ceramic coatings. On the other hand, issues regarding process reliability and consistency and emergence of hard trivalent coating are expected to hinder the market’s growth.
The thermal spray materials market report includes:
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The global thermal spray materials market is fragmented, with intense competition among the top players to capture the major share in the global market. The major companies include Hoganas AB, Linde plc, OC Oerlikon Management AG, CASTOLIN EUTECTIC, and H.C. Starck, among others.
1. INTRODUCTION
1.1 Study Assumptions
1.2 Scope of the Study
2. RESEARCH METHODOLOGY
3. EXECUTIVE SUMMARY
4. MARKET DYNAMICS
4.1 Drivers
4.1.1 Increasing Demand for High Performance Customized Alloy Powders in the Automotive Industry
4.1.2 Extensive Consumption of Thermal Sprayed Tungsten-cobalt (WC-Co) Coatings
4.1.3 Increasing Prominence for Plasma Spray Coatings
4.1.4 Evolution in the Power Generation Sector in the Asia-Pacific Region
4.1.5 Extensive Consumption in Anti-corrosion Applications
4.1.6 Rising Popularity of Thermal Spray Ceramic Coatings
4.1.7 Replacement of Hard Chrome Coatings
4.1.8 Growing Application in the Aerospace and Defense Sectors
4.1.9 Increased Thermal Spray Usage in Medical Devices
4.2 Restraints
4.2.1 Emergence of Hard Trivalent Coating
4.2.2 Issues Regarding Process Reliability and Consistency
4.2.3 Dearth of Usage in the Emerging Economies
4.2.4 Other Restraints
4.3 Industry Value-Chain Analysis
4.4 Porter's Five Forces Analysis
4.4.1 Bargaining Power of Suppliers
4.4.2 Bargaining Power of Consumers
4.4.3 Threat of New Entrants
4.4.4 Threat of Substitute Products and Services
4.4.5 Degree of Competition
5. MARKET SEGMENTATION
5.1 Product Type
5.1.1 Coating Materials
5.1.1.1 Powders
5.1.1.1.1 Ceramics
5.1.1.1.1.1 Ceramic Oxides
5.1.1.1.1.1.1 Alumina
5.1.1.1.1.1.2 Titania
5.1.1.1.1.1.3 Zirconia
5.1.1.1.1.1.4 Chromia and Other Ceramic Oxides
5.1.1.1.1.2 Carbides (Including Cermets)
5.1.1.1.1.2.1 Chromium Carbides
5.1.1.1.1.2.2 Tungsten Carbides
5.1.1.1.2 Metals
5.1.1.1.2.1 Pure Metal and Alloys
5.1.1.1.2.2 Precious Metals
5.1.1.1.2.3 MCrAlY
5.1.1.1.3 Polymer and Other Coating Materials
5.1.1.2 Wires/Rods
5.1.1.3 Other Coating Materials (Liquid)
5.1.2 Supplementary Materials (Auxiliary Materials)
5.2 Process Type
5.2.1 Combustion
5.2.1.1 Low Velocity (Wire/Powder)
5.2.1.2 High Velocity (HVOF/HVLF/HVAF)
5.2.1.3 Detonation
5.2.2 Electric Energy
5.2.2.1 Wire Arc
5.2.2.2 Plasma
5.2.2.3 Cold Spray
5.3 By End-user Industry
5.3.1 Aerospace
5.3.2 Industrial Gas Turbines
5.3.3 Automotive
5.3.4 Electronics
5.3.5 Oil and Gas
5.3.6 Medical Devices
5.3.7 Energy and Power
5.3.8 Other End-user Industries
5.4 Geography
5.4.1 Asia-Pacific
5.4.1.1 China
5.4.1.2 India
5.4.1.3 Japan
5.4.1.4 South Korea
5.4.1.5 Rest of Asia-Pacific
5.4.2 North America
5.4.2.1 United States
5.4.2.2 Canada
5.4.2.3 Mexico
5.4.3 Europe
5.4.3.1 Germany
5.4.3.2 United Kingdom
5.4.3.3 Italy
5.4.3.4 France
5.4.3.5 Rest of Europe
5.4.4 South America
5.4.4.1 Brazil
5.4.4.2 Argentina
5.4.4.3 Rest of South America
5.4.5 Middle-East and Africa
5.4.5.1 Saudi Arabia
5.4.5.2 South Africa
5.4.5.3 Rest of Middle-East and Africa
6. COMPETITIVE LANDSCAPE
6.1 Mergers and Acquisitions, Joint Ventures, Collaborations, and Agreements
6.2 Market Share Analysis**
6.3 Strategies Adopted by Leading Players
6.4 Company Profiles
6.4.1 5iTech, LLC
6.4.2 AMETEK
6.4.3 Aimtek, Inc.
6.4.4 C&M Technologies GmbH
6.4.5 CRS Holdings Inc.
6.4.6 CASTOLIN EUTECTIC
6.4.7 Global Tungsten & Powders
6.4.8 HAI Inc
6.4.9 H.C.Starck GmbH
6.4.10 Hoganas AB
6.4.11 Hunter Chemical, LLC
6.4.12 Kennametal Stellite
6.4.13 LSN Diffusion Ltd
6.4.14 Metallisation Limited
6.4.15 Metallizing Equipment Co. Pvt. Ltd
6.4.16 OC Oerlikon Management AG
6.4.17 Polymet Corporation
6.4.18 Powder Alloy Corporation
6.4.19 Linde plc
6.4.20 Saint-Gobain
6.4.21 Sandvik AB
6.4.22 Supersonic Spray Technologies (SST)
6.4.23 The Fisher Barton Group
6.4.24 Treibacher Industrie AG
7. MARKET OPPORTUNITIES AND FUTURE TRENDS
7.1 Current Progress in Solution Precursor Plasma Spraying of Cermets
7.2 Robust Hydrophobic Surfaces from Suspension HVOF Thermal Sprayed Rare Earth Oxide Ceramics Coatings
7.3 Development of Air Plasma Thermal Spray Coating for Thermal Barrier Coating and Oxidation Resistance Applications on Ni-base Super Alloys
7.4 Significant Popularity of Thermal Spray for Electronics and Sensing Applications
7.5 Industrial Scale Production of Environmental Barrier Coatings (EBC) Thermal Spray Powders
7.6 Recycling of Thermal Spray Processing Materials
7.7 Advancements in Spraying Technology
7.8 Emerging Solutions for the Mining and Oil and Gas Industries
** Subject to Availability