Solenoid Valves Market Size and Share
Market Overview
| Study Period | 2019 - 2030 |
|---|---|
| Market Size (2025) | USD 4.56 Billion |
| Market Size (2030) | USD 5.91 Billion |
| Growth Rate (2025 - 2030) | 5.32% CAGR |
| Fastest Growing Market | Middle East and Africa |
| Largest Market | Asia Pacific |
| Market Concentration | Medium |
Major Players
*Disclaimer: Major Players sorted in no particular order Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0. |
|
Solenoid Valves Market Analysis by Mordor Intelligence
The solenoid valves market size is valued at USD 4.56 billion in 2025 and is forecast to reach USD 5.91 billion by 2030, reflecting a 5.32% CAGR over the period. Demand stems from automation projects in water reuse, shale-gas wellheads, hydrogen electrolyzers, and compact electric-vehicle (EV) thermal loops. Asia-Pacific retains volume leadership, while the Middle East and Africa exhibits the fastest expansion because of economic diversification programs. Technology differentiation is shifting toward zero-emissions actuation, IO-Link-enabled diagnostics, and lightweight engineering plastics that satisfy automotive range targets. Despite growing price competition from low-cost Asian producers and alloy cost swings, OEMs continue to prioritize smart, service-friendly solenoid architectures that limit downtime and enable predictive maintenance.
Key Report Takeaways
- By operating principle, direct-acting valves held 42% of solenoid valves market share in 2024, whereas pilot-operated designs are set to grow at 6.9% CAGR to 2030.
- By port configuration, two-way units captured 55% revenue share in 2024; three-way variants lead growth at 6.4% CAGR through 2030.
- By valve body material, stainless steel commanded 38% share of solenoid valves market size in 2024, yet engineering plastics will expand at 7.8% CAGR.
- By size, the 25-50 mm class contributed 36% of 2024 revenues; micro-miniature (<5 mm) devices advance fastest at 8.5% CAGR.
- By end-user, oil & gas recorded 23% of 2024 sales, while healthcare & pharmaceutical applications will post a 7.2% CAGR to 2030.
- By geography, Asia-Pacific represented 34% of 2024 turnover; the Middle East and Africa is projected to post 7.50% CAGR.
- Top firms Emerson, Parker-Hannifin, and Danfoss together account for roughly 35% of global revenue in 2025, signalling a moderately fragmented competitive field.
Global Solenoid Valves Market Trends and Insights
Drivers Impact Analysis
| DRIVER | (~) % IMPACT ON CAGR FORECAST | GEOGRAPHIC RELEVANCE | IMPACT TIMELINE |
|---|---|---|---|
| Expansion of Industrial Waste-water Re-use Schemes in EU & GCC | 0.8% | Europe & Middle East | Medium term (2-4 years) |
| Surge in Compact EV Thermal-Management Loops Requiring Micro-Solenoids | 1.2% | Global, concentrated in APAC & North America | Short term (≤ 2 years) |
| Rapid Retrofit of Legacy Beverage Lines in ASEAN for Hygienic Design | 0.6% | Asia-Pacific (ASEAN focus) | Short term (≤ 2 years) |
| Gas Well-Head Automation in Shale Basins of US & Argentina | 0.9% | North America & South America | Medium term (2-4 years) |
| Hydrogen Electrolyzer Build-Out in Europe & Japan | 1.1% | Europe & Japan | Long term (≥ 4 years) |
| Growing Preference for Smart, IO-Link-Enabled Valves in Pharma 4.0 | 0.7% | Global, led by North America & Europe | Medium term (2-4 years) |
| Source: Mordor Intelligence | |||
Expansion of Industrial Waste-water Re-use Schemes in EU & GCC
Circular-economy directives in the European Union and water-scarcity mandates in the Gulf Cooperation Council are accelerating investments in advanced treatment plants that need automated chemical dosing, back-flush control, and stage switching. Solenoid valves enable precise, low-leak actuation that manual devices cannot match, especially when treatment recipes shift with feed-water variability. Oil producers adopting zero-liquid-discharge plants in the Middle East prefer stainless-steel or duplex bodies coupled with digital position feedback to meet environmental audits.[1]Cilia Abdelhamid et al., “Produced Water Treatment Technologies: A Review,” Energies, energies-journal.org
Surge in Compact EV Thermal-Management Loops Requiring Micro-Solenoids
Battery cooling, power-electronics chillers, and cabin HVAC in next-generation EVs integrate multi-loop circuits that depend on fast, energy-efficient micro-solenoids. Suppliers such as Sanhua Automotive have commercialized refrigerant versions able to cycle millions of times while operating inside constrained battery packs. Lightweight PEEK bodies and low-power coils extend driving range, making the segment a core growth engine for the solenoid valves market.[2]Sanhua Automotive, “Thermal Management Solutions,” sanhuaautomotive.com
Rapid Retrofit of Legacy Beverage Lines in ASEAN for Hygienic Design
Bottling plants across Thailand, Vietnam, and Indonesia are modernizing to comply with international food-safety codes. Three-way stainless or polymer-lined valves allow clean-in-place routines without manual disconnection, minimizing downtime. Retrofits favor IO-Link-capable models that transmit temperature and cycle counts to plant SCADA systems for predictive maintenance.
Gas Well-Head Automation in Shale Basins of US & Argentina
Remote shale pads deploy electric dump valves that eliminate methane bleed and reduce site visits. Emerson’s ASCO solution cuts actuation power by 98.75% versus pneumatics while meeting EPA methane limits. Pilot-operated variants withstand the high pressures typical of shale gas, reinforcing demand in the solenoid valves market.
Restraints Impact Analysis
| RESTRAINTS | (~) % IMPACT ON CAGR FORECAST | GEOGRAPHIC RELEVANCE | IMPACT TIMELINE |
|---|---|---|---|
| High Switching-Cycle Fatigue in >120°C Applications | -0.9% | Global, particularly in power generation & chemical processing | Short term (≤ 2 years) |
| Price Volatility of Specialty Alloys (e.g., Duplex SS) | -0.7% | Global manufacturing regions | Medium term (2-4 years) |
| Skilled-Labor Shortage for Field Retro-Commissioning in LATAM | -0.4% | Latin America | Medium term (2-4 years) |
| Rising Competition from Piezo-Electric Micro-Valves in Medical OEMs | -0.6% | Global, concentrated in medical device manufacturing hubs | Long term (≥ 4 years) |
| Source: Mordor Intelligence | |||
High Switching-Cycle Fatigue in >120 °C Applications
Steam lines and high-temperature reactors expose solenoid coils to accelerated insulation breakdown. Premium high-temp copper windings and perfluoro-elastomer seals are available but raise bill-of-material cost, curbing adoption in price-sensitive projects. Utilities facing extended maintenance intervals perceive risk in swapping to higher-density windings, moderating growth for the solenoid valves market.
Price Volatility of Specialty Alloys (e.g., Duplex Stainless)
Nickel and molybdenum price swings inflate the cost of corrosion-resistant valve bodies. OEMs attempt to hedge with polymer composites, yet qualification cycles in petrochem and pharmaceutical plants delay shifts, creating margin uncertainty for valve suppliers.
Segment Analysis
By Operating Principle: Pilot-Operated Designs Scale High-Flow Demands
Direct-acting valves led the solenoid valves market with 42% share in 2024, translating to an estimated USD 1.9 billion of 2025 revenue. Their simple architecture, minimal pressure drop, and fast cycling suit utilities water lines and OEM machinery. Yet pilot-operated mechanisms, advancing at 6.9% CAGR, increasingly service wellheads, power boilers, and large chemical reactors that require ports above 25 mm and pressures exceeding 100 bar. Emerson’s shale-gas solution highlights the shift, pairing a minute electromagnetic pilot with a piston diaphragm able to pass thousands of standard cubic meters per hour. Industries upgrading to predictive maintenance platforms value the lower inrush current and quieter closing profile typical of pilot-operated units.
The move alters supply-chain needs: coils must tolerate fluctuating upstream pressures, diaphragms demand abrasion-resistant elastomers, and housings often integrate threaded sensors that feed PLCs. Asian fabricators now replicate classic pilot-operated geometries at scale, intensifying price pressure but also expanding availability across emerging economies, thereby broadening the solenoid valves market.[3] Emerson, “Miniature & Micro-Solenoid Valves,” emerson.com
By Port/Flow Configuration: Three-Way Routes Tackle Flexible Production
Two-way shut-off valves remain the workhorse, holding 55% revenue in 2024, roughly USD 2.3 billion of solenoid valves market size. They dominate irrigation, compressed-air, and basic process isolation. However, as food, beverage, and biotech adopters demand rapid SKU changeovers, three-way diverter designs grow 6.4% annually. These valves alternate between production, CIP, and sterilization streams without manual spool changes, aligning with hygienic directives. Certain pharmaceutical skids now bundle twenty or more three-way units on a single digital manifold, trimming footprint by 30% and slashing install time.
Manufacturers respond with cavity-free internals and FDA-approved seals that eliminate dead legs where contaminants accumulate. Control software maps each port to PLC tags, enabling recipe-driven flow paths. Multi-port innovations bleed into semiconductor wet benches, where chemistries must route through multiple rinse and etch tanks in milliseconds, reinforcing three-way adoption across the solenoid valves market.
By Valve Body Material: Engineering Plastics Cut Weight and Contamination
Stainless steel captured 38% of 2024 sales, thanks to its corrosion resistance and cleanability in dairy, petrochem, and steam service. Yet its density hampers mobile and miniature designs. Engineering plastics and composites are rising 7.8% CAGR, supporting lightweight EV thermal circuits, single-use biopharma assemblies, and portable medical devices. Grades such as PEEK withstand 150 °C and aggressive solvents while offering 50% mass savings over steel. Suppliers mold complex internal channels that would demand costly machining in metal, reducing per-unit assembly time.
OEMs leverage translucent polymers to enable visual inspection of flow and seal condition, a feature prized in labs and pilot plants. That said, plastic valves endure lower pressure ratings, so stainless retains leadership in refinery and offshore duty, ensuring a dual-track material roadmap that shapes procurement across the solenoid valves market.
By Size: Micro-Miniature Valves Drive Precision Instrumentation
The 25-50 mm class held 36% of 2024 shipments, underlining its ubiquity in standard automation. Micro-miniature (<5 mm) models will rise 8.5% CAGR, albeit from a small base, as diagnostic analyzers, ventilators, and microfluidic test rigs demand microliter dosing accuracy. Emerson’s micro-solenoid line achieves 0.004 mL stroke volumes while drawing under 1 W, critical for battery-fed devices. Engineering challenges include retaining magnetic force in truncated cores and perfecting O-ring seals tolerant of millions of flex cycles.
Lab automation integrators favor manifold blocks that integrate multiple micro-valves with pressure sensors, reducing dead volume and response lag. High-density PCB connectors replace traditional DIN plugs, shrinking envelope size further. Such innovations enlarge the solenoid valves market as precision sectors grow.
Note: Segment shares of all individual segments available upon report purchase
By End-User Industry: Healthcare Automation Sustains Highest CAGR
Oil & gas generated 23% of 2024 revenue, underlining its historic dependency on solenoid-based actuation for burner, separator, and pipeline skids. However, regulatory scrutiny to curb fugitive emissions propels upgrades toward zero-bleed electric valves. Meanwhile, healthcare and pharmaceutical plants show a foreseeable 7.2% CAGR, embracing single-use bioreactors, continuous tablet presses, and clean steam generation. Smart solenoid arrays simplify changeover documentation, a core FDA expectation.
Automotive demand broadens as EV production accelerates, embedding dozens of coolant valves per vehicle. Chemical processors pursuing modular production architecture also specify top-entry, easy-clean solenoids to minimize downtime, reinforcing multi-sector pull across the solenoid valves market.
Geography Analysis
Asia-Pacific, home to 34% of 2024 revenue, leverages China’s vast electronics output, Japan’s precision robotics, and India’s expanding pharma exports. Governments supporting domestic semiconductor fabs and battery plants fuel manifold adoption, while hydrogen pilot corridors in Japan and Korea demand high-integrity valves able to tolerate 700 bar gaseous service. Additionally, rising water-reuse mandates in coastal Chinese provinces add fresh municipal demand.
The Middle East and Africa, posting a projected 7.50% CAGR, benefits from Vision 2030 diversification projects in Saudi Arabia and petrochemical mega-sites in the UAE. Hydrogen-ammonia export plans from Oman and Saudi NEOM require specialized pilot-operated valves compatible with cryogenic and high-pressure duty. African growth centers on South African mining dewatering and Egyptian food-processing expansion, driving moderate yet diverse uptake.
North America contributes steady aftermarket turnover in shale gas, LNG, and pharma. The rapid rollout of zero-emissions wellhead valves across Colorado and Texas showcases regulatory-driven capex that refreshes installed bases. In Canada, carbon-capture demonstration plants call for corrosion-proof solenoids handling CO₂ mixed streams. Europe, a mature yet innovation-led region, pivots to green hydrogen and digitalized manufacturing. That pivot secures value for smart IO-Link-ready valves despite slower headline growth, anchoring premium price bands within the solenoid valves market.
Note: Segment shares of all individual segments available upon report purchase
Competitive Landscape
Competition remains moderate, with the top five suppliers capturing about 55% of global revenue. Emerson expanded scope by acquiring Aventics in 2024, adding five plants and robust pneumatics depth. Parker-Hannifin continues to demonstrate disciplined cost control, delivering 22.1% segment margin in its FY 2025 second quarter [parker.com]. Danfoss leverages strong HVAC heritage to cross-sell energy-efficient valve solutions within heat-pump and district-energy projects.
New entrants focus on piezo-electric micro-valves, principally in medical and analytical niches. Incumbents counter by integrating piezo drivers into hybrid products, extending product breadth inside the solenoid valves industry. Supply-chain tension persists in high-nickel steels, prompting dual sourcing and regional machining hubs to avoid freight bottlenecks.
Solenoid Valves Industry Leaders
-
Emerson Electric Co.
-
Danfoss A/S
-
Parker-Hannifin Corp.
-
SMC Corporation
-
IMI plc (Norgren)
- *Disclaimer: Major Players sorted in no particular order
Recent Industry Developments
- January 2025: Emerson partnered with Laramie Energy to implement ASCO zero-emissions electric dump valves across shale gas operations, achieving 98.75% reduction in energy consumption while eliminating vented and fugitive emissions to meet state and federal environmental standards
- May 2024: Parker-Hannifin announced new five-year financial targets at its Investor Day, projecting 4-6% organic sales growth CAGR and improved operating margins through its Win Strategy focused on operational excellence and sustainable growth in aerospace, digitalization, and clean technologies
- April 2024: Emerson introduced the TESCOM HV-7000 Series two-stage pressure-reducing regulator for hydrogen-powered vehicles, featuring contamination-resistant design and integrated filters to maximize fuel efficiency and improve reliability in fleet applications
Global Solenoid Valves Market Report Scope
Solenoid valves are control units that either shut off or allow fluid flow when electrically energized or de-energized. The actuator takes the formation of an electromagnet. When energized, a magnetic field builds up, which pulls a plunger or pivoted armature against the action of a spring. When de-energized, the spring action returns the plunger or pivoted armature to its original position.
The Solenoid Valves Market is segmented by type (direct acting, pilot operated, two way, three way, four way), by size (micro-miniature, sub-miniature, miniature, small diaphragm, large diaphragm), by end-user industry (food and beverage, automotive, chemical & petrochemical, power generation, oil and gas, healthcare & pharmaceutical), and by geography (North America [United States, Canada], Europe [Germany, United Kingdom, Italy, France, and Rest of Europe], Asia-Pacific [China, Japan, India, and Rest of Asia-Pacific], and Rest of the World [Mexico, Brazil, Africa, and Others (Turkey, etc.)]). The report offers market forecasts and size in value (USD) for all the above segments.
| Direct-Acting |
| Pilot-Operated |
| Two-Way |
| Three-Way |
| Four-Way and Above |
| Brass |
| Stainless Steel |
| Aluminum |
| Engineering Plastics and Composites |
| Micro-Miniature (less than 5 mm) |
| Sub-Miniature (5-10 mm) |
| Miniature (10-25 mm) |
| Small Diaphragm (25-50 mm) |
| Large Diaphragm (greater than 50 mm) |
| Food and Beverage | Filtration Systems |
| Filling / Dosing Lines | |
| Automotive | Air-Suspension |
| Fuel Injection and Emission | |
| Safety and Security Systems | |
| Transmission and Driveline | |
| Others (HVAC, Doors) | |
| Chemical and Petrochemical | Direction Control for Storage |
| Isolation Valves | |
| Power Generation | Steam Control and Feeders |
| Lifts and Pumping | |
| Deluge Systems | |
| Oil and Gas | Drilling |
| Extraction | |
| Downstream Supply | |
| Healthcare and Pharmaceutical | |
| Other Verticals (Agri-Tech, Aerospace, Textile, etc.) |
| North America | United States |
| Canada | |
| Mexico | |
| Europe | United Kingdom |
| Germany | |
| France | |
| Italy | |
| Rest of Europe | |
| Asia-Pacific | China |
| Japan | |
| India | |
| South Korea | |
| Rest of Asia-Pacific | |
| Middle East | Israel |
| Saudi Arabia | |
| United Arab Emirates | |
| Turkey | |
| Rest of Middle East | |
| Africa | South Africa |
| Egypt | |
| Rest of Africa | |
| South America | Brazil |
| Argentina | |
| Rest of South America |
| By Operating Principle | Direct-Acting | |
| Pilot-Operated | ||
| By Port/Flow Configuration | Two-Way | |
| Three-Way | ||
| Four-Way and Above | ||
| By Valve Body Material | Brass | |
| Stainless Steel | ||
| Aluminum | ||
| Engineering Plastics and Composites | ||
| By Size | Micro-Miniature (less than 5 mm) | |
| Sub-Miniature (5-10 mm) | ||
| Miniature (10-25 mm) | ||
| Small Diaphragm (25-50 mm) | ||
| Large Diaphragm (greater than 50 mm) | ||
| By End-user Industry | Food and Beverage | Filtration Systems |
| Filling / Dosing Lines | ||
| Automotive | Air-Suspension | |
| Fuel Injection and Emission | ||
| Safety and Security Systems | ||
| Transmission and Driveline | ||
| Others (HVAC, Doors) | ||
| Chemical and Petrochemical | Direction Control for Storage | |
| Isolation Valves | ||
| Power Generation | Steam Control and Feeders | |
| Lifts and Pumping | ||
| Deluge Systems | ||
| Oil and Gas | Drilling | |
| Extraction | ||
| Downstream Supply | ||
| Healthcare and Pharmaceutical | ||
| Other Verticals (Agri-Tech, Aerospace, Textile, etc.) | ||
| By Geography | North America | United States |
| Canada | ||
| Mexico | ||
| Europe | United Kingdom | |
| Germany | ||
| France | ||
| Italy | ||
| Rest of Europe | ||
| Asia-Pacific | China | |
| Japan | ||
| India | ||
| South Korea | ||
| Rest of Asia-Pacific | ||
| Middle East | Israel | |
| Saudi Arabia | ||
| United Arab Emirates | ||
| Turkey | ||
| Rest of Middle East | ||
| Africa | South Africa | |
| Egypt | ||
| Rest of Africa | ||
| South America | Brazil | |
| Argentina | ||
| Rest of South America | ||
Key Questions Answered in the Report
What is the current size of the solenoid valves market?
The solenoid valves market stands at USD 4.56 billion in 2025.
How fast is the solenoid valves market expected to grow?
It is projected to expand at 5.32% CAGR, reaching USD 5.91 billion by 2030.
Which region leads the solenoid valves market?
Asia-Pacific holds the largest share at 34% of 2024 revenue.
Which application segment is growing fastest?
Healthcare and pharmaceutical plants will post a 7.2% CAGR thanks to automation and compliance investments.
What material trend is influencing solenoid valve design?
Engineering plastics are gaining ground at 7.8% CAGR, driven by lightweight EV and single-use biopharma requirements.
Why are IO-Link-enabled valves important?
They provide real-time diagnostics that support predictive maintenance, reducing unplanned downtime across smart factories.
Page last updated on:
