Industrial Automation Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

Industrial Automation Market is Segmented by Solution (Industrial Control Systems, Field Devices, and More), Component (Hardware, Software, Services), Automation Type (Fixed Automation, Programmable Automation, and More), End-User Industry (Automotive and Transportation, Oil and Gas, and More), Deployment Mode (On-Premise, Cloud-Based, Hybrid / Edge), and Geography. The Market Forecasts are Provided in Terms of Value (USD).

Industrial Automation Market Size and Share

Industrial Automation Market (2025 - 2030)
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Industrial Automation Market Analysis by Mordor Intelligence

The industrial automation market size stood at USD 221.64 billion in 2025 and is set to reach USD 325.51 billion by 2030, reflecting a 7.99% CAGR. Smart-factory programs, government reshoring incentives, and energy-efficiency mandates have been the main accelerants. Manufacturers intensified spending on cyber-physical systems to counter a widening labor shortage and to strengthen supply-chain resilience. The convergence of AI, robotics, and IoT reshaped shop-floor operations, lowered change-over times, and enabled predictive quality control. Ongoing lithium-ion battery shortages slowed some intralogistics projects, yet rising demand for “teach-less” robots offset this drag. Meanwhile, nearly 200 automation-focused mergers in 2023 highlighted growing competition for strategic technologies.

Key Report Takeaways

  • By solution, industrial control systems led with 45.9% revenue share in 2024, while robotics within field devices is projected to expand at a 12.2% CAGR through 2030.  
  • By component, hardware captured 70.4% of the industrial automation market size in 2024; software is advancing at a 13.3% CAGR between 2025-2030.  
  • By automation type, fixed automation held 42.8% share of the industrial automation market size in 2024, whereas flexible and modular automation is poised for a 14.3% CAGR to 2030.  
  • By end-user industry, automotive and transportation held 30.6% share of the industrial automation market size in 2024, whereas pharmaceuticals is poised for a 9.2% CAGR between 2025-2030.  
  • By geography, Asia-Pacific commanded 43.4% share of the industrial automation market in 2024 and remains the fastest-growing region at 12.8% CAGR to 2030.

Segment Analysis

By Solution: Control Systems Anchor Adoption While Robotics Accelerates

Industrial control systems held 45.9% share of the industrial automation market in 2024, underlining their status as the command layer for all sectors. Demand for SCADA and distributed control systems persisted in process industries, while programmable logic controllers evolved with edge-processing to handle real-time tasks.  

Robotics within field devices is tracking a 12.2% CAGR through 2030, fuelled by AI-enabled vision and safer collaborative designs that extend automation to mixed-model lines. Software—chiefly MES and product-lifecycle platforms—rose fastest as plants sought end-to-end data visibility. Services, particularly integration, bridged new platforms with legacy assets, a crucial step in brown-field upgrades. 

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Note: Segment shares of all individual segments available upon report purchase

By Component: Software Rises Amid Hardware Dominance

Hardware owned 70.4% of the industrial automation market in 2024, encompassing sensors, actuators, and controllers that anchor physical operations. Yet software is expanding at 13.3% CAGR, a sign that analytics and AI models increasingly dictate value creation.  

Edge-ready devices now bundle micro-processors that process tasks locally, cutting latency and cloud bandwidth. Predictive-maintenance subscriptions grew as machine-learning models forecast failure, shifting maintenance budgets from reactive repairs to planned service contracts. Training programs followed, helping operators master AI-augmented dashboards.

By Automation Type: Flexible Systems Challenge Fixed Lines

Fixed automation held 42.8% share of the industrial automation market size in 2024, still favored for high-volume, low-mix goods. Flexible and modular automation, however, is advancing at 14.3% CAGR. Automakers adopted modular conveyor cells and cobots to handle multiple vehicle variants without long re-tooling lulls.  

Programmable automation retained relevance for mid-volume production that balances cost with adaptability. Hyper-automation, blending AI orchestration with robotic swarms, began appearing in electronics assembly for rapid product turnovers.

By End-User Industry: Automotive Leads, Pharma Picks Up Pace

Automotive and transportation accounted for 30.6% share in 2024, buoyed by electric-vehicle line expansions and stringent quality needs. Pharmaceuticals is the fastest mover at 9.2% CAGR, driven by traceability regulations and the push for flexible, small-batch biologics.  

Food and beverage producers upgraded for safety, yield, and waste reduction, while oil and gas firms employed predictive analytics to maximize asset uptime. Electronics manufacturers leaned on AI-native robots to support reshoring and supply-chain diversification.

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Note: Segment shares of all individual segments available upon report purchase

By Deployment Mode: Cloud Soars as On-Premise Prevails

On-premise systems kept 65.3% share in 2024 because many plants insisted on direct control of mission-critical data. Cloud deployment is growing 15.7% CAGR, propelled by scalable analytics and lower upfront costs. Hybrid edge architectures merged local decision-making with cloud-based twins and ML training, offering performance without compromising latency or security. 

5G roll-outs and multi-cloud strategies further smoothed adoption, letting manufacturers balance workload placement against compliance and cost objectives.

Geography Analysis

Asia-Pacific captured 43.4% of industrial automation market share in 2024 and is growing 12.8% CAGR through 2030. China, Japan, and India anchored regional progress after governments tied tax credits and subsidies to smart-factory metrics. Japan’s automation spending is projected to triple from USD 15.1 billion in 2024 to USD 35.2 billion by 2033, illustrating sustained momentum. [3]Source: Newscast, “Japan Industrial Automation Growth Outlook,” newscast.jp 

North America accelerated investment after policy incentives such as the CHIPS Act required automated production to secure funding. Schneider Electric announced USD 700 million in new U.S. facilities by 2027, mirroring the region’s tilt toward high-value manufacturing. Energy-efficiency mandates further pushed retrofit activity in legacy plants. 

Europe emphasized carbon-reduction targets, integrating automation with sustainability tracking. Manufacturers deployed smart motors, energy-aware scheduling, and digital twins to meet rigorous Green Deal commitments. While the region expanded at a modest pace, it set the benchmark for environmental compliance that other regions are beginning to follow. 

Industrial Automation Market
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Competitive Landscape

The industrial automation market remained moderately concentrated. Powerhouses such as ABB, Siemens, Rockwell Automation, and Schneider Electric supplied integrated hardware-software-service portfolios, while niche entrants attacked narrow pain points with AI, edge, or cyber-security offerings. ABB deepened its motor efficiency roster by purchasing Siemens’ low-voltage NEMA motor line in January 2025. 

Strategic alliances flourished. Schneider Electric teamed with Microsoft on generative-AI copilots, and Honeywell carved out a stand-alone automation unit slated for spin-off by 2026. [4]Honeywell, “Honeywell Announces Portfolio Update,” honeywell.com Emerging firms such as Realtime Robotics drew investment from Mitsubishi Electric to speed “teach-less” path-planning tools. 

MandA valuations stayed elevated amid a seller’s market for scarce, field-proven technologies. Cyber-security specialist Nozomi Networks secured USD 100 million from industrial incumbents to bolster critical-infrastructure defense, underscoring the rising priority of OT security solutions.

Industrial Automation Industry Leaders

  1. Schneider Electric SE

  2. Rockwell Automation Inc.

  3. Honeywell International Inc.

  4. Emerson Electric Co.

  5. ABB Limited

  6. *Disclaimer: Major Players sorted in no particular order
Industrial Automation Market Concentration
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Recent Industry Developments

  • March 2025: Schneider Electric committed over USD 700 million to U.S. expansion, adding more than 1,000 jobs by 2027.
  • February 2025: Honeywell unveiled a plan to separate its Automation and Aerospace divisions into three public companies, positioning Honeywell Automation to focus on digital industrial solutions.
  • January 2025: ABB finalized the purchase of Siemens’ low-voltage NEMA motor business, enhancing energy-efficient drive options.
  • May 2024: Mitsubishi Electric invested in Realtime Robotics to integrate multirobot optimization into automotive plants.

Table of Contents for Industrial Automation Industry Report

1. INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Surge in Industry 4.0 led Smart-Factory Investments
    • 4.2.2 Rising Demand for Energy-Efficient Production Lines
    • 4.2.3 Government Incentives for Re-Shoring Advanced Manufacturing
    • 4.2.4 AI-Native “Teach-less” Robotics Slashing Change-Over Time
    • 4.2.5 Carbon-Accounting Mandates Driving Retrofit Automation
  • 4.3 Market Restraints
    • 4.3.1 High CAPEX and Integration Costs for Brown-Field Plants
    • 4.3.2 Cyber-Security Vulnerabilities in Converged IT/OT Networks
    • 4.3.3 Shortage of Skilled Automation Engineers
    • 4.3.4 Lithium-Ion Supply Constraints Delaying AGV Roll-outs
  • 4.4 Value Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces Analysis
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitutes
    • 4.7.5 Degree of Competition
  • 4.8 Investment Analysis
  • 4.9 Imapct of Macroeconomic Factors

5. MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Solution
    • 5.1.1 Industrial Control Systems
    • 5.1.1.1 Distributed Control System (DCS)
    • 5.1.1.2 Supervisory Control and Data Acquisition (SCADA)
    • 5.1.1.3 Programmable Logic Controller (PLC)
    • 5.1.1.4 Human Machine Interface (HMI)
    • 5.1.1.5 Other Control Systems
    • 5.1.2 Field Devices
    • 5.1.2.1 Sensors & Transmitters
    • 5.1.2.2 Valves and Actuators
    • 5.1.2.3 Motors and Drives
    • 5.1.2.4 Robotics
    • 5.1.2.5 Other Field Devices
    • 5.1.3 Software
    • 5.1.3.1 Product Lifecycle Management (PLM)
    • 5.1.3.2 Enterprise Resource and Planning (ERP)
    • 5.1.3.3 Manufacturing Execution System (MES)
    • 5.1.3.4 Other Software
    • 5.1.4 Services
    • 5.1.4.1 Integration
    • 5.1.4.2 Maintenance and Training
  • 5.2 By Component
    • 5.2.1 Hardware
    • 5.2.2 Software
    • 5.2.3 Services
  • 5.3 By Automation Type
    • 5.3.1 Fixed Automation
    • 5.3.2 Programmable Automation
    • 5.3.3 Flexible/Modular Automation
    • 5.3.4 Integrated/Hyper-Automation
  • 5.4 By End-User Industry
    • 5.4.1 Automotive and Transportation
    • 5.4.2 Oil and Gas
    • 5.4.3 Food and Beverage
    • 5.4.4 Pharmaceuticals and Life Sciences
    • 5.4.5 Power and Utilities
    • 5.4.6 Electronics and Semiconductors
    • 5.4.7 Chemicals and Petrochemicals
    • 5.4.8 Metals and Mining
    • 5.4.9 Other End-user Industries
  • 5.5 By Deployment Mode
    • 5.5.1 On-Premise
    • 5.5.2 Cloud-Based
    • 5.5.3 Hybrid / Edge
  • 5.6 By Geography
    • 5.6.1 North America
    • 5.6.1.1 United States
    • 5.6.1.2 Canada
    • 5.6.1.3 Mexico
    • 5.6.2 South America
    • 5.6.2.1 Brazil
    • 5.6.2.2 Argentina
    • 5.6.2.3 Rest of South America
    • 5.6.3 Europe
    • 5.6.3.1 Germany
    • 5.6.3.2 United Kingdom
    • 5.6.3.3 France
    • 5.6.3.4 Italy
    • 5.6.3.5 Russia
    • 5.6.3.6 Rest of Europe
    • 5.6.4 Asia-Pacific
    • 5.6.4.1 China
    • 5.6.4.2 Japan
    • 5.6.4.3 South Korea
    • 5.6.4.4 India
    • 5.6.4.5 ASEAN-5
    • 5.6.4.6 Rest of Asia-Pacific
    • 5.6.5 Middle East and Africa
    • 5.6.5.1 Middle East
    • 5.6.5.1.1 Saudi Arabia
    • 5.6.5.1.2 United Arab Emirates
    • 5.6.5.1.3 Turkey
    • 5.6.5.1.4 Rest of Middle East
    • 5.6.5.2 Africa
    • 5.6.5.2.1 South Africa
    • 5.6.5.2.2 Rest of Africa

6. COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share for key companies, Products & Services, and Recent Developments)
    • 6.4.1 ABB Ltd.
    • 6.4.2 Siemens AG
    • 6.4.3 Schneider Electric SE
    • 6.4.4 Rockwell Automation Inc.
    • 6.4.5 Emerson Electric Co.
    • 6.4.6 Honeywell International Inc.
    • 6.4.7 Mitsubishi Electric Corporation
    • 6.4.8 Omron Corporation
    • 6.4.9 Yokogawa Electric Corporation
    • 6.4.10 Yaskawa Electric Corporation
    • 6.4.11 FANUC Corporation
    • 6.4.12 KUKA AG
    • 6.4.13 Bosch Rexroth AG
    • 6.4.14 Beckhoff Automation GmbH
    • 6.4.15 Phoenix Contact GmbH & Co. KG
    • 6.4.16 Danfoss A/S (Drives)
    • 6.4.17 SEW-Eurodrive GmbH & Co. KG
    • 6.4.18 Keyence Corporation
    • 6.4.19 IFM Electronic gmbh
    • 6.4.20 SICK AG
    • 6.4.21 Balluff GmbH
    • 6.4.22 Banner Engineering Corp.
    • 6.4.23 Endress+Hauser AG
    • 6.4.24 Fuji Electric Co., Ltd.
    • 6.4.25 WEG Industria e Comercio SA
    • 6.4.26 Regal Rexnord Corporation

7. MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-Space and Unmet-Need Assessment
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Global Industrial Automation Market Report Scope

The market is defined by the revenue accrued from the sales of various industrial automation solutions, including industrial control systems, field devices, and software.

The industrial automation market is segmented by solution (industrial control systems [distributed control system (DCS), supervisory control and data acquisition (SCADA), programmable logic controller (PLC), human-machine interface (HMI), and other control systems], field devices [sensors and transmitters, valves and actuators, motors and drives, robotics, and other field devices], by software [product lifecycle management (PLM), enterprise resource and planning (ERP), manufacturing execution system (MES), and other software]), by end-user industry (oil and gas, pharmaceuticals, automotive and transportation, food and beverage, power and utilities, chemical and petrochemical, and other end-user industries), by geography (North America, Europe, Asia-Pacific, Latin America, and Middle East & Africa). The report offers market forecasts and size in value (USD) for all the above segments.

By Solution Industrial Control Systems Distributed Control System (DCS)
Supervisory Control and Data Acquisition (SCADA)
Programmable Logic Controller (PLC)
Human Machine Interface (HMI)
Other Control Systems
Field Devices Sensors & Transmitters
Valves and Actuators
Motors and Drives
Robotics
Other Field Devices
Software Product Lifecycle Management (PLM)
Enterprise Resource and Planning (ERP)
Manufacturing Execution System (MES)
Other Software
Services Integration
Maintenance and Training
By Component Hardware
Software
Services
By Automation Type Fixed Automation
Programmable Automation
Flexible/Modular Automation
Integrated/Hyper-Automation
By End-User Industry Automotive and Transportation
Oil and Gas
Food and Beverage
Pharmaceuticals and Life Sciences
Power and Utilities
Electronics and Semiconductors
Chemicals and Petrochemicals
Metals and Mining
Other End-user Industries
By Deployment Mode On-Premise
Cloud-Based
Hybrid / Edge
By Geography North America United States
Canada
Mexico
South America Brazil
Argentina
Rest of South America
Europe Germany
United Kingdom
France
Italy
Russia
Rest of Europe
Asia-Pacific China
Japan
South Korea
India
ASEAN-5
Rest of Asia-Pacific
Middle East and Africa Middle East Saudi Arabia
United Arab Emirates
Turkey
Rest of Middle East
Africa South Africa
Rest of Africa
By Solution
Industrial Control Systems Distributed Control System (DCS)
Supervisory Control and Data Acquisition (SCADA)
Programmable Logic Controller (PLC)
Human Machine Interface (HMI)
Other Control Systems
Field Devices Sensors & Transmitters
Valves and Actuators
Motors and Drives
Robotics
Other Field Devices
Software Product Lifecycle Management (PLM)
Enterprise Resource and Planning (ERP)
Manufacturing Execution System (MES)
Other Software
Services Integration
Maintenance and Training
By Component
Hardware
Software
Services
By Automation Type
Fixed Automation
Programmable Automation
Flexible/Modular Automation
Integrated/Hyper-Automation
By End-User Industry
Automotive and Transportation
Oil and Gas
Food and Beverage
Pharmaceuticals and Life Sciences
Power and Utilities
Electronics and Semiconductors
Chemicals and Petrochemicals
Metals and Mining
Other End-user Industries
By Deployment Mode
On-Premise
Cloud-Based
Hybrid / Edge
By Geography
North America United States
Canada
Mexico
South America Brazil
Argentina
Rest of South America
Europe Germany
United Kingdom
France
Italy
Russia
Rest of Europe
Asia-Pacific China
Japan
South Korea
India
ASEAN-5
Rest of Asia-Pacific
Middle East and Africa Middle East Saudi Arabia
United Arab Emirates
Turkey
Rest of Middle East
Africa South Africa
Rest of Africa
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Key Questions Answered in the Report

What is the current industrial automation market size and growth outlook?

The market reached USD 221.64 billion in 2025 and is forecast to climb to USD 325.51 billion by 2030, a 7.99% CAGR.

Which region leads the industrial automation market?

Asia-Pacific held 43.4% share in 2024 and is expanding at 12.8% CAGR, driven by strong manufacturing bases and supportive government policies.

Which solution type dominates spending?

Industrial control systems captured 45.9% of 2024 revenue, while robotics is the fastest-growing solution at 12.2% CAGR through 2030.

Why are manufacturers accelerating cloud adoption?

Cloud platforms offer scalable analytics and reduced infrastructure costs, pushing cloud-based deployments to a 15.7% CAGR despite on-premise dominance.

What are the main barriers to wider automation uptake?

High retrofit costs for brown-field plants and rising cyber-security risks in converged IT/OT networks are the two most significant restraints.

How is AI reshaping factory robotics?

AI-native “teach-less” robots cut programming times by up to 70%, enabling same-day changeovers and more flexible production workflows.

Page last updated on: June 21, 2025

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