| Study Period | 2019 - 2030 |
| Market Size (2025) | USD 311.87 Billion |
| Market Size (2030) | USD 461.28 Billion |
| CAGR (2025 - 2030) | 8.14% |
| Fastest Growing Market | North America |
| Largest Market | North America |
| Market Concentration | Low |
Major Players*Disclaimer: Major Players sorted in no particular order |
Factory Automation and Industrial Controls Market Analysis
The Factory Automation And Industrial Controls Market size is estimated at USD 311.87 billion in 2025, and is expected to reach USD 461.28 billion by 2030, at a CAGR of 8.14% during the forecast period (2025-2030).
Factory automation enables manufacturers to enhance production output, minimize downtime, and improve overall operational efficiency. The real-time monitoring and predictive maintenance capabilities facilitated by automation optimize processes and reduce disruptions. Automation significantly increases productivity by enabling factories to operate efficiently for extended periods, including continuous, round-the-clock production. By reducing the need for manual intervention in repetitive tasks, businesses can streamline their manufacturing processes, ensuring faster order fulfillment and improved customer satisfaction.
- Industries are increasingly emphasizing operational efficiency to enhance profitability, improve customer experiences, and gain a competitive advantage in the market. By streamlining processes, reducing waste, and leveraging advanced technologies, companies can become more agile, responsive, and resilient. For instance, robots can perform repetitive, hazardous, or physically demanding tasks, thereby allowing human workers to focus on more strategic responsibilities. Enhancing operational efficiency not only increases the value delivered to customers but also significantly improves overall business performance, which is driving the rising demand for factory automation technologies.
- As global energy efficiency initiatives gain momentum, companies are increasingly adopting automated technologies to optimize energy consumption, resulting in significant cost savings and enhanced operational efficiency. With manufacturers having largely automated downtime and Overall Equipment Effectiveness (OEE) programs, energy efficiency has emerged as the next frontier for optimization. Faced with rising electricity costs and tightening regulatory demands, manufacturers are now leveraging automation to tackle energy optimization challenges. The International Energy Agency (IEA) projects that these new efficiency programs could enable industries to cut carbon emissions by a staggering 70% in the next few years.
- As energy demands surge and environmental concerns mount, the push for energy efficiency has taken center stage. Automation is at the forefront of this energy revolution, providing advanced solutions to curb waste and enhance consumption. A Capgemini survey highlights the industry's commitment: 87% of manufacturers target carbon neutrality by 2040, and over 80% report an uptick in their ESG ratings. Notably, more than half of these manufacturers are prioritizing technology deployment to further their sustainability goals, with automation leading the charge. As the emphasis on energy efficiency continues to grow, the adoption of advanced automated products is set to grow significantly.
- Businesses aiming to adopt industrial automation face hurdles from trade tensions and implementation challenges. Trade disputes and tariffs can disrupt supply chains, inflate costs, and push back project timelines. On the home front, steep initial costs, intricate integration processes, and pushback from the workforce can stymie the move towards industrial automation. While automation promises enhanced efficiency and cost savings, these rising expenses can make it seem less appealing. Factors that drive the challenges, driven by the increasing trade tensions, include:
Factory Automation and Industrial Controls Market Trends
Utility to be the Largest End User Industry
- Digital technologies have found a foothold in the utility sector, leading to enhanced process automation and control. Energy companies are ramping up their investments in these digital technologies, signaling a swift acceleration in the sector's digitalization journey.
- In March 2025, Lauritz Knudsen Electrical and Automation, a frontrunner in India's electrical and automation landscape, rolled out its cutting-edge smart energy and automation solutions, promising energy efficiency and cost savings of up to 30%.
- These innovations not only resonate with India's decarbonization ambitions but also prime the nation’s energy infrastructure for the future. With a focus on smart energy control and heightened automation, Lauritz Knudsen is set to boost productivity and spur growth.
- As power generation activities surge in the region, the market is poised for growth. The evolution of smart grids, designed to balance electricity demand during peak and off-peak times, is set to drive heightened demand from the energy and utility sectors.
- In power generation, utilities are increasingly turning to automation to boost operational efficiency, safety, and cost-effectiveness. By streamlining processes and reducing human error, automation enables real-time monitoring and control. This shift not only cuts downtime but also enhances energy efficiency and profitability.
- In March 2025, China generated nearly 41 terawatt-hours of power from solar energy, as reported by the National Bureau of Statistics of China. Monthly solar power production saw a significant uptick over the past three years. To bolster the nation's energy independence, the government poured investments into developing solar farms. Consequently, in certain cities, the cost of solar electricity began to rival that of coal-generated power, which further increased the use utili.ty
- Today's power plants churn out more data in a single day than they did in an entire month a decade ago. From equipment and smart devices to sensors and business systems, a typical production plant generates terabytes of data daily.
Understand The Key Trends Shaping This Market
Download PDF
North America Holds Largest Market Share
- Major automotive OEMs are based in the nation, benefiting from a substantial infrastructure and the government's support for electric vehicles. In addition, the increasing inclination of young people for luxury and premium vehicles is predicted to present lucrative opportunities.
- The automotive industry's attention has switched to electric vehicles due to the growing emphasis on decreasing vehicle emissions. Governments and environmental agencies are rolling out stringent emission rules and laws to address growing environmental concerns, which could increase the cost of producing electric drive trains and fuel-efficient diesel engines. As a result, over the past five years, battery electric car demand in North America has reached an all-time high.
- Additionally, the automotive industry will similarly undergo a change fueled by digitization, rising automation, and new business models. Four disruptive technology-driven trends are emerging in the automobile industry as a result of these factors: diversified mobility, autonomous driving, electrification, and connection. However, market participants may face difficulties due to the growing popularity of rental and used car markets. Growing logistics and delivery services, along with the expansion of vehicle fleets by major e-commerce players like Amazon etc., significantly impact the demand for commercial cars.
- The adoption of factory automation solutions can help these manufacturers in cost savings, enhance productivity, and improve quality. Recently, the Royal Bank of Canada (RBC) collaborated with Microsoft and launched the Go Digital program to help Canadian businesses invest in smart automation technologies and cloud solutions. The program is available to Canadian food manufacturers and will continue expanding to other industries.
- In addition, in North America, orders for robots from automakers and component manufacturers accounted for 47% of all orders in the first quarter of 2022. Several automakers have announced investments to better outfit their plants for future electric drive car models or to boost battery production capacity. These significant initiatives will increase the demand for industrial robots in the coming years.
Get Analysis on Important Geographic Markets
Download PDF
Factory Automation and Industrial Controls Industry Overview
The global factory automation and industrial controls market is fiercely competitive, with numerous major players vying for market share and pushing the envelope on innovation. Key strategies driving this competition include geographic expansion, strategic partnerships, and acquisitions of startups to bolster product offerings. The landscape is dotted with a mix of established global giants and emerging regional contenders.
Major players like ABB Ltd., Emerson Electric Co., Yokogawa Electric, Honeywell International Inc., and Schneider Electric Co. dominate the scene, leading to a heightened intensity of competitive rivalry.
These industry giants are in a constant race to carve out a competitive edge, focusing on diversifying their product portfolios and honing their expertise. Market penetration is robust, with distribution channels tightly regulated. For example, while ABB is a frontrunner in electric power generation, its footprint extends significantly into the oil and gas sector. Similarly, Honeywell boasts a vast installed base in process automation systems.
Specialization is a hallmark of the industry; for instance, Fanuc Corp. and KUKA Robotics have carved niches in robotics, whereas ABB and Siemens focus on industrial control systems.
Companies are racing to harness Industry 4.0 technologies like IoT, AI, and machine learning, reshaping the market landscape. These firms are not just enhancing automation and data analysis; they're in a relentless pursuit of innovation, crafting new products and refining existing ones to align with the industry's shifting demands.
Factory Automation and Industrial Controls Market Leaders
-
Honeywell International Inc.
-
ABB Limited
-
Schneider Electric SE
-
Rockwell Automation, Inc.
-
Emerson Electric Co.
- *Disclaimer: Major Players sorted in no particular order
Need More Details on Market Players and Competitors?
Download PDF
Factory Automation and Industrial Controls Market News
- October 2024: Rockwell Automation, Inc. signed an agreement with Taurob (Dietsmann Group) to provide a holistic robotic solution that would enable industrial organizations to move towards autonomous operations in their facilities. Taurob designs and manufactures ground robots for inspection, maintenance, and data collection to optimize and enhance efficiency on a variety of industrial sites.
- September 2024: Schneider Electric SE has introduced its ultra-compact Lexium SCARA (Selective Compliance Assembly Robot Arm), a high-speed industrial robot that expands its industrial automation portfolio. Designed for rapid and precise operations, the Lexium SCARA is suitable for deployment across industries such as battery manufacturing, electronics, warehousing, and consumer packaged goods. Its capabilities make it an optimal solution for manufacturing and assembly tasks, including machine loading and unloading, pick-and-place operations, packaging, and material handling applications.
Factory Automation and Industrial Controls Industry Segmentation
Factory automation and industrial control is a rising trend in the manufacturing industry, which provides smart manufacturing infrastructure. Industrial control and factory automation facilitate cost efficiency, quality of production and standardize manufacturing, reliability, and flexibility in the process of manufacturing. Industrial control and factory automation offer a perfect mix of mechanical components and devices for the information technology market.
The factory automation and industrial controls market is segmented by product (industrial control systems(distributed control system (DCS), programmable logic controller (PLC), supervisory control and data acquisition (SCADA), product lifecycle management (PLM), human machine interface (HMI), manufacturing execution system (MES), enterprise resource planning (ERP), other industrial control systems), field devices (machine vision system, robotics (industrial), sensors and transmitters, motors and drivers, other field devices)), end user industry (automotive, chemical and petrochemical, utility, pharmaceutical, food and beverage, oil and gas, other end-user industries) and geography (North America(United States, Canada), Europe (United Kingdom, Germany, France, Rest of Europe), Asia-Pacific (China, India, Japan, Rest of Asia-Pacific), Latin America, Middle East & Africa). The report offers market forecasts and size in value (USD) for all the above segments.
| By Product | Industrial Control Systems | Distributed Control System (DCS) | |
| Programmable Logic Controller (PLC) | |||
| Supervisory Control and Data Acquisition (SCADA) | |||
| Product Lifecycle Management (PLM) | |||
| Human Machine Interface (HMI) | |||
| Manufacturing Execution System (MES) | |||
| Enterprise Resource Planning (ERP) | |||
| Other Industrial Control Systems | |||
| Field Devices | Machine Vision Systems | ||
| Robotics (Industrial) | |||
| Sensors and Transmitters | |||
| Motors and Drives | |||
| Other Field Devices | |||
| By End-User Industry | Automotive | ||
| Chemical and Petrochemical | |||
| Utility | |||
| Pharmaceutical | |||
| Food and Beverage | |||
| Oil and Gas | |||
| Other End-user Industries | |||
| By Geography*** | North America | United States | |
| Canada | |||
| Europe | United Kingdom | ||
| Germany | |||
| France | |||
| Asia | China | ||
| India | |||
| Japan | |||
| Australia and New Zealand | |||
| Latin America | |||
| Middle East and Africa | |||
Need A Different Region or Segment?
Customize Now
Factory Automation And Industrial Controls Market Research Faqs
How big is the Factory Automation And Industrial Controls Market?
The Factory Automation And Industrial Controls Market size is expected to reach USD 311.87 billion in 2025 and grow at a CAGR of 8.14% to reach USD 461.28 billion by 2030.
What is the current Factory Automation And Industrial Controls Market size?
In 2025, the Factory Automation And Industrial Controls Market size is expected to reach USD 311.87 billion.
Who are the key players in Factory Automation And Industrial Controls Market?
Honeywell International Inc., ABB Limited, Schneider Electric SE, Rockwell Automation, Inc. and Emerson Electric Co. are the major companies operating in the Factory Automation And Industrial Controls Market.
Which is the fastest growing region in Factory Automation And Industrial Controls Market?
North America is estimated to grow at the highest CAGR over the forecast period (2025-2030).
Which region has the biggest share in Factory Automation And Industrial Controls Market?
In 2025, the North America accounts for the largest market share in Factory Automation And Industrial Controls Market.
What years does this Factory Automation And Industrial Controls Market cover, and what was the market size in 2024?
In 2024, the Factory Automation And Industrial Controls Market size was estimated at USD 286.48 billion. The report covers the Factory Automation And Industrial Controls Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the Factory Automation And Industrial Controls Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.
Our Best Selling Reports
Factory Automation And Industrial Controls Industry Report
The industrial automation market is experiencing significant growth, driven by advancements in technology and increasing demand for efficiency and productivity in manufacturing processes. Key components such as SCADA, PLC, DCS, and MES are integral to modern operations, with the adoption of Industry 4.0 and integration of IoT and AI technologies enhancing operational efficiencies. The Asia Pacific region, with rapid industrialization in China and India, holds a substantial market share. Continuous technological innovations and government initiatives are promoting further growth in this sector. The industrial automation market report by Mordor Intelligence™ provides an in-depth analysis, including market size, share, and revenue growth rates. It also offers a forecast outlook and historical overview, emphasizing the dynamic nature and potential of the market across various industries like automotive, oil & gas, and food & beverage. For a detailed understanding, get a free report PDF download from Mordor Intelligence™, which highlights key investment trends and the expansive scope of industrial automation systems.
