United Kingdom Factory Automation And Industrial Control Systems Market Size & Share Analysis - Growth Trends And Forecast (2025 - 2030)

United Kingdom Factory Automation And Industrial Control Systems Market Trends and Insights

Government incentives via United Kingdom “Made Smarter” programme

Made Smarter has evolved from a regional pilot into a national policy instrument that lowers adoption risk for small and mid-sized manufacturers. The program delivered USD 242 million in net economic value in the North West alone and now supports more than 5,500 SMEs under the widened Industrial Strategy framework. Regional “technology translation” hubs diffuse best practices, helping firms trial digital twins, collaborative robots, and advanced analytics before committing significant capital. Peer-to-peer case studies published by hub leads shorten due-diligence cycles, while new procurement rules favor suppliers that demonstrate verifiable productivity or decarbonization gains. Together, these mechanisms compress payback periods and extend automation beyond large OEMs into the broader supply chain.

Labor-shortage-led automation demand

A persistent vacancy rate across British manufacturing has shifted board-level priorities toward immediate throughput improvements. Employers faced 55,000 unfilled shop-floor roles in 2025, prompting many to substitute hard-to-source labor with robotic welding, smart conveyors, and automated storage systems. Robot imports rose 72% post-Brexit as firms hedged against restricted EU labor flows. Apprenticeship starts in advanced manufacturing climbed 41% at Make United Kingdom member companies, signaling parallel investment in human capital. Yet the scarcity of certified automation engineers prolongs deployment cycles, driving demand for turnkey systems-integration services.

Industrial IoT and Industry 4.0 uptake

Maturing edge-compute platforms, coupled with local 5G networks, allow sub-10 millisecond response times essential for closed-loop motion control at flagship sites such as Jaguar Land Rover’s Solihull plant and Worcester Bosch’s boiler facility.^{[2]Manufacturing Technology Centre, “Private 5G Testbed Capabilities,” THE-MTC.ORG, the-mtc.org} The AI Opportunities Action Plan allocates USD 2 billion for compute infrastructure and testbeds dedicated to industrial digital twins, reinforcing a pipeline of AI-driven manufacturing solutions. Open-source frameworks like Factory+ from the University of Sheffield’s AMRC standardize an enterprise-grade “unified namespace,” which reduces vendor lock-in and offers SMEs big-company data transparency at minimal cost.^{[3]University of Sheffield Advanced Manufacturing Research Centre, “AMRC Journal, Issue 18,” AMRC.CO.UK, amrc.co.uk} As a result, factory operators gain plant-wide visibility, predictive maintenance insights, and rapid recipe changeovers.

Energy-efficiency and decarbonization goals

The Industrial Energy Transformation Fund injected USD 51.9 million into 25 projects that deploy variable-speed drives, heat recovery loops, and hydrogen-ready combustion systems. Eligible electricity-intensive manufacturers will see network charge discounts climb to 90% under the British Industrial Competitiveness Scheme from 2027, strengthening the business case for electrified robotics and regenerative braking. Procurement criteria are shifting: buyers now specify kWh per unit of output as tightly as cycle time, pushing vendors to integrate energy dashboards and AI-based load balancing into every proposal. Renewable intermittency further underscores the value of smart micro-grids and adaptive scheduling software that can align production with surplus green power.

High CAPEX and ROI uncertainty for SMEs

Many small manufacturers still hesitate to finance multi-year automation programs, especially amid elevated interest rates that tighten working-capital buffers. Although the British Business Bank has expanded lending facilities for Industrial Strategy sectors, risk-averse owner-managers remain wary of staking limited collateral on technologies with unfamiliar payback metrics. Fragmented supplier ecosystems and inconsistent performance benchmarks complicate procurement, leaving some firms locked in prolonged pilot phases. Made Smarter’s “test before invest” offering alleviates part of this friction, yet the reluctance persists until stronger evidence links automation to order-book growth rather than incremental cost savings.

Automation-skills gap

Universities and technical colleges currently graduate fewer automation engineers than demand requires, despite an additional USD 1.2 billion per year earmarked for digital and engineering courses by 2028-29. Existing curricula seldom integrate mechanical design, controls programming, and OT cybersecurity, forcing industry to assemble interdisciplinary teams through on-the-job cross-training. Brexit-related visa hurdles further constrain talent inflows from continental Europe. In response, OEMs and integrators offer remote commissioning services and low-code configuration tools that lower the competency threshold for plant personnel, but the systemic skills shortfall continues to elongate project lead times.

Segment Analysis

By Type: Control systems anchor modernization

Industrial control systems accounted for 58.63% of total revenue in 2024, underscoring their centrality in orchestrating, ensuring safety, and facilitating regulatory traceability across both discrete and process plants. Replacement cycles are accelerating as operators retire legacy programmable logic controllers (PLCs), vulnerable to cyber intrusion and incompatible with unified namespace architectures. Manufacturers that replace aging supervisory control and data acquisition (SCADA) servers with modern, edge-ready units report double-digit reductions in scrap rates and shorter downtime. Field devices, namely articulated robots, machine-vision stations, and smart sensors, deliver the fastest momentum at an 11.99% CAGR, driven by demand for autonomous bin-picking, inline defect detection, and flexible packaging.

The United Kingdom factory automation and industrial control systems market benefits from hybrid control designs in which PLCs execute deterministic logic locally while cloud analytics tune parameters for energy or quality optimization. Augmented-reality human-machine interfaces now project live KPIs onto safety goggles, enabling line operators to diagnose variances without losing focus on their production tasks. Manufacturing execution systems (MES)aree heavilyutilized in highly regulated domain,s such asthe pharmaceutical industrys, where serialized batch records and electronic signatures are mandatory. The University of Sheffield’s AMRC recently demonstrated vision-guided robotic disassembly cells co-developed with Siemens that recognize product geometry and dynamically sequence toolpaths. These successes validate the swing toward perception-driven robotics that minimizes fixture complexity and adapts to variant-rich product families.

By End-User Industry: Pharma propels next-wave adoption

Automotive and transportation retained 28.73% revenue share in 2024 on the strength of long-running robotic welding, paint, and drivetrain assembly lines. Yet pharmaceutical and life sciences now set the growth pace at a 13.98% CAGR to 2030, buoyed by post-pandemic investments in sterile fill-finish, vaccine, and cell-therapy facilities. Clean-room automation demands closed-environment robots, automated guided vehicles (AGVs) for materials transfer, and granular MES capable of regulatory batch release. The forthcoming Somerset battery gigafactory, budgeted at USD 4 billion, demonstrates how adjacent sectors, such as electric mobility, feed into life-sciences-grade quality protocols.^{[4]Jaguar Land Rover, “Halewood EV Factory Investment,” JAGUARLANDROVER.COM, jaguarlandrover.com}

Food and beverage processors are expanding the use of robotic palletizing and hygienic conveyance to offset high turnover in manual roles, while chemical and petrochemical sites are targeting advanced process control to reduce energy intensity. Oil and gas producers leverage remote supervisory systems for hazardous offshore platforms, integrating real-time vibration analytics to avert unplanned downtime. Power utilities deploy distributed control systems to stabilize grids saturated with renewable inputs, further bolstering software-defined automation. Electronics, metals, and aerospace producers round out the demand profile, each seeking flexible manufacturing systems that permit high-mix, low-volume production with minimal retooling.

By Component: Software shapes competitive edge

Automation hardware still contributes 47.61% of sector turnover, reflecting persistent demand for robots, drives, and sensors. However, software leads strategy deliberations as manufacturers acknowledge that differentiated value now lies in data orchestration and AI-driven decision loops. Cloud-native MES and edge-analytic platforms are projected to capture a 12.82% CAGR as plants adopt predictive quality, energy dispatch optimization, and digital twin simulations. The AI Opportunities Action Plan allocates funding to industrial inference chips and regulatory sandboxes, thereby lowering the entry hurdles for algorithm-centric vendors. 

Services, including project integration, lifecycle maintenance, and cybersecurity hardening, have become indispensable, particularly for SMEs without in-house controls teams. Outcome-based service contracts, where providers guarantee throughput or energy savings, gain favor and shift capital outlays to operating budgets. Hardware suppliers respond with modular servo packs, reconfigurable gripper kits, and standard OPC UA interfaces that curtail commissioning time. The United Kingdom factory automation and industrial control systems market size related to software is projected to climb sharply as license subscriptions and analytics dashboards replace one-off hardware margins.

Note: Segment shares of all individual segments available upon report purchase

By Industrial Communication Network: Private 5G redefines latency

Industrial Ethernet maintained 43.82% market share in 2024, its determinism and broad vendor support securing first-choice status for backbone connectivity. Private 5G/LTE is expected to register the fastest expansion at a 12.84% CAGR to 2030, driven by sub-10 millisecond latency and network-slicing features that are pivotal for autonomous mobile robots and AR service routines. Jaguar Land Rover’s Solihull plant and the Manufacturing Technology Centre’s Coventry facility both utilize campus-scale 5G, which orchestrates guided vehicles, high-definition inspection cameras, and edge servers in real-time.

Legacy fieldbus systems persist in deep brownfield zones where deterministic cycles outweigh bandwidth needs. Wi-Fi 6, ISA100, and WirelessHART serve sensor swarms and handheld devices, provided traffic is segmented behind zero-trust gateways mandated by forthcoming PSTI enforcement. Edge nodes now host time-sensitive networking (TSN) features that merge IT and OT realms without sacrificing jitter control, solidifying the route toward converged but secure plant networks.

Geography Analysis

England underpins nearly three-quarters of the United Kingdom's factory automation and industrial control systems market, owing to the concentration of automotive clusters in the West Midlands, pharmaceutical production in the South East, and a dense ecosystem of integrators spanning from Cambridge to Manchester. The Halewood electric-vehicle project, budgeted at USD 500 million, alone deploys 750 industrial robots and next-generation paint lines that slash volatile organic compound emissions by 30%. Research corridors, such as the Catapult High-Value Manufacturing network and the West Midlands 5G testbed, accelerate the time-to-deployment for pilot projects. Foreign direct investors, such as Schneider Electric, have recently committed USD 42 million to scale smart-factory output in Scarborough, signaling confidence in England’s automation infrastructure.

Scotland commands specialized capabilities in offshore energy, food processing, and precision medicine. Make United Kingdom confirms Scottish output has rebounded above pre-pandemic peaks, supported by condition-monitoring systems for North Sea platforms and robotics for salmon processing. Renewables integration drives demand for sophisticated supervisory control that manages wind-farm intermittency alongside conventional grids. Enterprise agencies channel grants toward industrial digital tech adoption, while academic centers in Glasgow and Aberdeen nurture control engineering talent.

Wales exhibits resilience through high-mix aerospace and automotive sub-assemblies in South Wales corridors, where AGVs and collaborative robots lift line ergonomics and throughput. Energy-efficiency mandates spur upgrades to variable-speed drives and smart metering across metal fabrication sites. Northern Ireland leverages cross-border supply chains, investing in AI-oriented R&D labs in Belfast and Derry that co-develop vision systems and digital twins for local dairy, composites, and pharmaceutical exporters. Collectively, these regional initiatives ensure that growth in the United Kingdom factory automation and industrial control systems market is not confined to England but radiates across the devolved administrations.