
Study Period | 2019 - 2030 |
Market Size (2025) | USD 2.97 Billion |
Market Size (2030) | USD 3.63 Billion |
CAGR (2025 - 2030) | 4.10 % |
Fastest Growing Market | Latin America |
Largest Market | North America |
Market Concentration | Medium |
Major Players![]() *Disclaimer: Major Players sorted in no particular order |
Body Armor Market Analysis
The Body Armor Market size is estimated at USD 2.97 billion in 2025, and is expected to reach USD 3.63 billion by 2030, at a CAGR of 4.1% during the forecast period (2025-2030).
The body armor industry is experiencing significant transformation driven by evolving global security dynamics and technological advancements. Modern-day warfare practices have shifted dramatically toward counterinsurgency, counter-terrorism, and guerrilla warfare operations, creating new challenges for personnel protection. This evolution is reflected in the intensity of global conflicts, with 2022 witnessing 174 violent crises, 21 limited wars, and 21 wars worldwide. The increasing complexity of security threats has led to a fundamental shift in how armor systems are designed and deployed, with manufacturers focusing on developing solutions that can address multiple threat levels while maintaining operational efficiency.
Technological innovation is revolutionizing the body armor landscape, with significant breakthroughs in material science and design methodology. The integration of ultra-high-molecular-weight polyethylene (UHMWPE) and advanced ceramics represents a major leap forward in protective capabilities. In April 2023, DuPont unveiled the groundbreaking Kevlar EXO aramid fiber, marking one of the most significant innovations in aramid fiber technology in over five decades. This development exemplifies the industry's push toward creating more adaptable and body-inclusive protection solutions that maintain maximum safety standards while enhancing user comfort and mobility.
The industry is witnessing a notable shift in procurement strategies and manufacturing capabilities worldwide. Military organizations are increasingly focusing on domestic production capabilities to ensure supply chain resilience and technological sovereignty. This trend is particularly evident in the scale of military personnel worldwide, with countries maintaining substantial forces—for instance, Canada alone maintains 94,500 personnel, including 70,000 active and 19,500 reserve forces. The emphasis on domestic manufacturing has led to increased investment in research and development, particularly in next-generation materials and manufacturing processes.
Global defense modernization initiatives are reshaping the competitive landscape of the body armor market. The significant variation in defense spending among major powers—with the United States allocating $877 billion, China $292 billion, and Russia $86.4 billion in 2022—reflects the diverse approaches to military modernization worldwide. In 2023, Russia demonstrated the ongoing emphasis on military expansion by recruiting approximately 280,000 new personnel, highlighting the continuous demand for advanced protective equipment. This global military expansion has spurred innovation in body armor technologies, including the development of foam body armor, liquid body armor, and protein-based protective materials, setting the stage for next-generation protection solutions.
Body Armor Market Trends
Growing Defense Budget Driving Equipment Modernization
The continuous increase in defense budgets worldwide is significantly driving the modernization of military equipment, including bulletproof vest systems. The United States, maintaining its position as the world's largest defense spender, has allocated an unprecedented USD 842 billion for its defense budget in FY2024, with a substantial portion dedicated to researching, developing, testing, and procuring advanced body protection gear and enhanced ballistic vest systems. This massive investment reflects the growing emphasis on integrated deterrence against strategic adversaries like China and Russia, while ensuring the continuous modernization of military gear, including personal protective equipment for soldiers.
NATO's commitment to modernization has become a crucial catalyst for advancing protective vest technology, with member nations actively investing in upgrading their defense capabilities. This is evidenced by significant industry developments, such as the April 2024 contract awarded to Black Box Safety Inc., worth USD 35 million, for supplying advanced ballistic protection market gear to various California law enforcement agencies. The focus has shifted towards developing lightweight, high-performance armor systems, as demonstrated by recent innovations like DuPont's Kevlar EXO aramid fiber technology, which represents one of the most significant advancements in aramid fiber innovation in over five decades. These technological breakthroughs are enabling the production of body protection that offers unprecedented combinations of lightness, flexibility, and protection, meeting the evolving requirements of modern military operations.
Rising Civil Unrest Driving Procurement and Adoption of Modern Body Armor
The escalating frequency and intensity of civil unrest globally has become a primary driver for the increased procurement and adoption of modern riot gear by law enforcement agencies and security forces. Recent data indicates a significant uptick in violent crises, with 174 such incidents recorded in 2022, alongside 21 limited wars and 21 full-scale wars, demonstrating the growing need for enhanced protective equipment for personnel managing these situations. This trend has led to substantial investments in advanced police armor systems designed specifically for riot control and civil unrest scenarios.
The evolution of civil disturbances has necessitated the development and deployment of more sophisticated protective equipment. Law enforcement agencies worldwide are responding to this challenge by investing in next-generation law enforcement armor that offers improved protection while maintaining mobility and comfort. For instance, in 2023, several countries implemented new body armor procurement programs specifically designed for riot control units and special forces handling civil unrest situations. The industry has responded to these demands with innovations in materials and design, such as the integration of ultra-high-molecular-weight polyethylene (UHMWPE) and advanced ceramics, which provide superior protection while significantly reducing weight. These advancements are particularly crucial for law enforcement officers who must maintain extended deployments during civil unrest situations while ensuring both protection and operational effectiveness.
Segment Analysis: Product Type
Soft and Hard Armors Segment in Body Armor Market
The soft armor and hard armor segments continue to dominate the global body armor market, commanding approximately 45% market share in 2024. This significant market position is driven by the increasing adoption of advanced ballistic protection solutions by military and law enforcement agencies worldwide. The segment's prominence is further strengthened by continuous technological innovations in materials such as ceramic armor plates, polyethylene, and aramid fibers, which offer enhanced protection while reducing overall weight. Major manufacturers are focusing on developing multi-threat protection capabilities in their soft and hard armor products, addressing various ballistic threats from different ammunition types. The segment's growth is also supported by increasing defense modernization programs across various countries and the rising demand for personal protective equipment in high-risk security operations.

Helmets Segment in Body Armor Market
The helmets segment is emerging as the fastest-growing category in the body armor market, projected to experience robust growth during the forecast period 2024-2029. This accelerated growth is primarily attributed to the increasing emphasis on head protection in modern warfare and law enforcement operations. The segment is witnessing significant technological advancements, including the integration of advanced materials like polyethylene and Kevlar armor composites, which provide enhanced protection while reducing weight. Manufacturers are also incorporating features such as integrated communication systems, night vision mount capabilities, and improved ventilation systems in their helmet designs. The segment's growth is further fueled by increasing investments in research and development of next-generation helmet technologies and the rising adoption of modular helmet systems that offer customizable protection levels based on mission requirements.
Remaining Segments in Product Type
The clothing and accessories segments complete the body armor market's product portfolio, each serving distinct protection needs. The clothing segment focuses on providing flexible and concealable protection solutions, including tactical vests and protective garments designed for both overt and covert operations. This segment has seen significant innovations in terms of comfort, mobility, and integration with other protective equipment. The accessories segment, while smaller in market share, plays a crucial role in completing the protective ecosystem by offering vital components such as plate carriers, tactical inserts, side plates, and various attachment systems. Both segments are experiencing continuous evolution with the introduction of new materials and designs that enhance user comfort while maintaining optimal protection levels.
Segment Analysis: End User
Military Segment in Body Armor Market
The military segment continues to dominate the global body armor market, commanding approximately 67% of the total market share in 2024. This significant market position is primarily driven by increasing investments in developing modern body armor systems and expanded product portfolios by various market players to meet evolving military requirements. The segment's dominance is further reinforced by ongoing military modernization programs across major defense forces worldwide, with particular emphasis on enhancing soldier protection systems. Military organizations are increasingly focusing on acquiring advanced body armor solutions that offer improved protection while maintaining mobility and comfort for personnel. The growing defense budgets in various countries and the emphasis on soldier survivability have led to substantial procurement of next-generation body armor systems, including both soft and hard armor solutions, tactical vests, and ballistic helmets.
Civil and Law Enforcement Segment in Body Armor Market
The civil and law enforcement segment is projected to be the fastest-growing segment in the body armor market, with an expected growth rate of approximately 5% during 2024-2029. This accelerated growth is primarily attributed to the increasing procurement and development of advanced body armor systems for law enforcement officers and special forces. The segment's growth is being driven by rising concerns about officer safety and the need for enhanced protection during civil unrest situations. Law enforcement agencies worldwide are increasingly investing in modern body armor solutions that offer improved protection while maintaining mobility and comfort for officers during their daily operations. The segment is witnessing significant technological advancements in terms of lightweight materials and ergonomic designs, making body armor more practical for extended wear during routine patrols and special operations.
Body Armor Market Geography Segment Analysis
Body Armor Market in North America
North America represents a dominant force in the global body armor market, driven by substantial defense budgets and an increasing focus on law enforcement safety. The United States and Canada form the key markets in this region, with both countries showing significant investments in military modernization and law enforcement equipment upgrades. The region's market is characterized by the presence of major manufacturers, advanced R&D capabilities, and continuous technological innovations in lightweight and high-performance body armor solutions.

Body Armor Market in the United States
The United States maintains its position as the largest market in North America, commanding approximately 97% of the regional body armor market share in 2024. The country's dominant position is supported by its extensive military personnel base of 1,832,000 personnel, including 1,390,000 active personnel and 442,000 reserves. The U.S. market is characterized by continuous procurement initiatives, with various defense agencies and law enforcement departments regularly updating their protective equipment. The country's focus on developing next-generation body armor systems, coupled with substantial investments in R&D, continues to drive market growth. The presence of major manufacturers and ongoing military modernization programs further strengthens the market position of the United States.
Body Armor Market in Canada
Canada emerges as the fastest-growing market in North America, with a projected growth rate of approximately 5% during 2024-2029. The country's market is driven by increasing defense modernization initiatives and a growing focus on law enforcement safety. Canada's military force, comprising 94,500 personnel including 70,000 active personnel, continues to drive demand for advanced body armor solutions. The country's Department of National Defence has been actively involved in procurement programs for better helmets with ear protection for special forces and infantry. The development of innovative solutions, such as lightweight 3D-printed body armor, demonstrates Canada's commitment to advancing protective equipment technology.
Body Armor Market in Europe
The European body armor market demonstrates significant diversity across its key markets, including the United Kingdom, Germany, France, and Russia. Each country maintains distinct procurement strategies and requirements based on their specific defense and law enforcement needs. The region's market is characterized by increasing investments in research and development of advanced protective solutions, particularly focusing on gender-specific designs and lightweight materials.
Body Armor Market in Russia
Russia dominates the European market, holding approximately 43% of the regional market share in 2024. The country's significant market position is supported by its extensive military modernization programs and domestic manufacturing capabilities. Russia's defense industry, led by key manufacturers like Rostec, continues to develop advanced body armor solutions, including the new fourth-generation combat gear. The country's proactive approach to military recruitment and emphasis on domestic production capabilities further strengthens its market position.
Body Armor Market in Russia - Growth Perspective
Russia maintains its position as the fastest-growing market in Europe, with a projected growth rate of approximately 3% during 2024-2029. The country's growth is driven by its ambitious military modernization plans and increasing focus on domestic manufacturing capabilities. The ongoing development of advanced combat gear, including the Sotnik program, demonstrates Russia's commitment to enhancing its body armor capabilities. The country's strategic focus on reducing dependence on Western technology while promoting domestic production continues to drive market growth.
Body Armor Market in Asia-Pacific
The Asia-Pacific region represents a dynamic market for body armor, encompassing diverse economies with varying defense requirements. Key markets include China, India, Japan, and South Korea, each contributing significantly to regional growth. The market is characterized by increasing defense modernization initiatives, rising security concerns, and growing domestic manufacturing capabilities.
Body Armor Market in China
China maintains its position as the largest market in the Asia-Pacific region, driven by its extensive military modernization programs and significant defense budget allocations. The country's focus on developing advanced military equipment, including body armor, is part of its broader strategy to modernize its armed forces by 2035. China's emphasis on domestic design and production capabilities, coupled with its large military personnel base, continues to drive market growth.
Body Armor Market in South Korea
South Korea emerges as the fastest-growing market in the Asia-Pacific region, supported by its increasing defense budget allocation and focus on military modernization. The country's commitment to strengthening its armed forces, coupled with its growing domestic manufacturing capabilities, drives market growth. South Korea's strategic focus on developing and exporting defense equipment, including body armor, demonstrates its expanding role in the regional market.
Body Armor Market in Latin America
The Latin American body armor market is primarily driven by Brazil, which leads the regional market in terms of both size and technological advancement. The region's market is characterized by increasing investments in law enforcement equipment and a growing focus on military modernization programs. Brazil emerges as both the largest and fastest-growing market in the region, supported by its extensive military personnel base and increasing domestic manufacturing capabilities.
Body Armor Market in the Middle East & Africa
The Middle East & Africa region presents a diverse market landscape with key countries including the United Arab Emirates, Saudi Arabia, Israel, and South Africa. The market is characterized by significant defense spending, particularly in Gulf countries, and a growing focus on domestic manufacturing capabilities. The United Arab Emirates leads the regional market in terms of size, while Saudi Arabia demonstrates the fastest growth potential, driven by its Vision 2030 initiative and increasing focus on local military equipment manufacturing.
Body Armor Industry Overview
Top Companies in Body Armor Market
The body armor market features a mix of established defense contractors and specialized protection equipment manufacturers competing through continuous innovation and strategic expansion. Companies are focusing on developing lighter yet more effective armor solutions using advanced materials like Kevlar EXO and proprietary composites to enhance protection while improving user comfort and mobility. Operational agility is demonstrated through flexible manufacturing capabilities that can rapidly adapt to changing military and law enforcement requirements. Strategic moves include increased investments in R&D for multi-threat protection solutions and the integration of smart technologies into armor systems. Market leaders are expanding their global footprint through partnerships with local manufacturers and distributors while simultaneously strengthening their position in core markets through enhanced customer service and customization capabilities.
Consolidated Market Led By Defense Giants
The competitive landscape is characterized by the dominance of large defense conglomerates like BAE Systems, Honeywell, and 3M, which leverage their extensive R&D capabilities and established relationships with military and law enforcement agencies. These major players operate alongside specialized body armor manufacturers such as Point Blank Enterprises and Safariland LLC, who have carved out strong positions through their focused expertise and innovative product offerings. The market shows moderate consolidation, with the top players holding significant market share while smaller regional players serve specific geographic markets or specialized customer segments.
The industry has witnessed strategic acquisitions aimed at expanding product portfolios and gaining access to new technologies or markets. Large corporations are particularly active in acquiring innovative smaller companies to strengthen their technological capabilities and market presence. Market participants are increasingly forming strategic partnerships with material suppliers and technology providers to ensure supply chain stability and drive product innovation. Regional players maintain their relevance through a deep understanding of local requirements and strong distribution networks.
Innovation and Adaptability Drive Market Success
Success in the body armor target market increasingly depends on the ability to balance protection capabilities with user comfort while meeting stringent regulatory requirements. Companies must maintain robust R&D programs to develop next-generation materials and designs that address evolving threats while reducing weight and improving mobility. Building strong relationships with government agencies and law enforcement organizations is crucial, as is the ability to navigate complex certification processes and comply with international trade regulations. Manufacturers need to demonstrate operational excellence through efficient production processes and quality control systems while maintaining flexibility to respond to sudden demand changes.
For new entrants and smaller players, success lies in identifying and serving underserved market segments or developing specialized solutions for specific threats or applications. Companies must invest in establishing credible testing and certification capabilities while building distribution networks that can effectively reach target customers. The ability to offer comprehensive solutions including training, maintenance, and upgrade services is becoming increasingly important. Future market leaders will need to demonstrate environmental responsibility in their manufacturing processes and product lifecycle management while preparing for potential regulatory changes regarding materials and export controls.
Body Armor Market Leaders
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Honeywell International Inc.
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3M
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Survitec Group Limited
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Safariland, LLC
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BAE Systems plc
- *Disclaimer: Major Players sorted in no particular order

Body Armor Market News
May 2024: Craig International Ballistics secured a USD 19.7 million contract to supply cutting-edge body armor, safeguarding personnel from low- and high-velocity projectiles and fragmentation. These armors are slated for distribution among combat and counter-terrorism units. The Australian Department of Defense emphasized that this contract bolsters national initiatives, particularly supporting small and medium-sized enterprises and local employment.
January 2024: DuPont, in partnership with Point Blank Enterprises, sealed a deal to equip North American state and local law enforcement with advanced body armor. Their latest innovation, Kevlar EXO, represents a significant leap in aramid technology, marking the most substantial advancement over five decades. Kevlar EXO offers unparalleled lightweight flexibility and top-tier protection, setting a new benchmark in body armor performance. This collaboration enhances safety and boosts operational efficiencies for military and law enforcement personnel utilizing Kevlar EXO.
September 2023: The UK Ministry of Defense awarded BAE Systems PLC a USD 48.96 million contract to produce the Striker II Digital Helmet-Mounted Display for Typhoon fighter pilots. The new helmet is a fully digital system, a notable improvement over the Striker in service.
April 2023: DuPont launched a new version of Kevlar, promising lighter, more flexible, and more effective body armor. The new armor, named Kevlar EXO aramid fiber, has been the most significant innovation in recent years.
Body Armor Market Report - Table of Contents
1. INTRODUCTION
- 1.1 Study Assumptions
- 1.2 Scope of the Study
2. RESEARCH METHODOLOGY
3. EXECUTIVE SUMMARY
4. MARKET DYNAMICS
- 4.1 Market Overview
- 4.2 Market Drivers
- 4.3 Market Restraints
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4.4 Porter's Five Forces Analysis
- 4.4.1 Bargaining Power of Buyers
- 4.4.2 Bargaining Power of Suppliers
- 4.4.3 Threat of New Entrants
- 4.4.4 Threat of Substitute Products
- 4.4.5 Intensity of Competitive Rivalry
5. MARKET SEGMENTATION
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5.1 Product Type
- 5.1.1 Soft and Hard Armors
- 5.1.2 Clothing
- 5.1.3 Helmets
- 5.1.4 Accessories
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5.2 End User
- 5.2.1 Military
- 5.2.2 Civil and Law Enforcement
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5.3 Geography
- 5.3.1 North America
- 5.3.1.1 United States
- 5.3.1.2 Canada
- 5.3.2 Europe
- 5.3.2.1 United Kingdom
- 5.3.2.2 Germany
- 5.3.2.3 France
- 5.3.2.4 Russia
- 5.3.2.5 Rest of Europe
- 5.3.3 Asia-Pacific
- 5.3.3.1 China
- 5.3.3.2 India
- 5.3.3.3 Japan
- 5.3.3.4 South Korea
- 5.3.3.5 Rest of Asia-Pacific
- 5.3.4 Latin America
- 5.3.4.1 Brazil
- 5.3.4.2 Rest of Latin America
- 5.3.5 Middle East and Africa
- 5.3.5.1 United Arab Emirates
- 5.3.5.2 Saudi Arabia
- 5.3.5.3 Israel
- 5.3.5.4 South Africa
- 5.3.5.5 Rest of Middle East and Africa
6. COMPETITIVE LANDSCAPE
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6.1 Company Profiles
- 6.1.1 ELMON SA
- 6.1.2 DuPont De Nemours Inc.
- 6.1.3 Honeywell International Inc.
- 6.1.4 U.S. Armor Corporation
- 6.1.5 Point Blank Enterprises Inc.
- 6.1.6 BAE Systems PLC
- 6.1.7 EnGarde BV
- 6.1.8 ArmorSource LLC
- 6.1.9 Bluewater Defense Inc.
- 6.1.10 Sarkar Tactical
- 6.1.11 Survitec Group Limited
- 6.1.12 Safariland LLC
- 6.1.13 3M
- *List Not Exhaustive
7. MARKET OPPORTUNITIES AND FUTURE TRENDS
Body Armor Industry Segmentation
Body armor, personal armor, armored suit, and coat of armor are defined as protective clothing designed to absorb or deflect physical attacks. It has historically been used to protect military personnel. It is also used by various law enforcement agencies (riot police in particular), private security guards, bodyguards, and occasionally ordinary citizens.
The body armor market is segmented based on product type, end users, and geography. The market is further segmented by product type into soft and hard armor, clothing, helmets, and accessories. The market is classified into military, civil, and law enforcement by end user. The report also offers the market size and forecasts for major countries across different regions. The market size is provided for each segment in terms of value (USD).
Product Type | Soft and Hard Armors | ||
Clothing | |||
Helmets | |||
Accessories | |||
End User | Military | ||
Civil and Law Enforcement | |||
Geography | North America | United States | |
Canada | |||
Europe | United Kingdom | ||
Germany | |||
France | |||
Russia | |||
Rest of Europe | |||
Asia-Pacific | China | ||
India | |||
Japan | |||
South Korea | |||
Rest of Asia-Pacific | |||
Latin America | Brazil | ||
Rest of Latin America | |||
Middle East and Africa | United Arab Emirates | ||
Saudi Arabia | |||
Israel | |||
South Africa | |||
Rest of Middle East and Africa |
Body Armor Market Research FAQs
How big is the Body Armor Market?
The Body Armor Market size is expected to reach USD 2.97 billion in 2025 and grow at a CAGR of 4.10% to reach USD 3.63 billion by 2030.
What is the current Body Armor Market size?
In 2025, the Body Armor Market size is expected to reach USD 2.97 billion.
Who are the key players in Body Armor Market?
Honeywell International Inc., 3M, Survitec Group Limited, Safariland, LLC and BAE Systems plc are the major companies operating in the Body Armor Market.
Which is the fastest growing region in Body Armor Market?
Latin America is estimated to grow at the highest CAGR over the forecast period (2025-2030).
Which region has the biggest share in Body Armor Market?
In 2025, the North America accounts for the largest market share in Body Armor Market.
What years does this Body Armor Market cover, and what was the market size in 2024?
In 2024, the Body Armor Market size was estimated at USD 2.85 billion. The report covers the Body Armor Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the Body Armor Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.
Our Best Selling Reports
Body Armor Market Research
Mordor Intelligence provides a comprehensive analysis of the body armor and personal protective equipment industry. We leverage decades of expertise in ballistic protection research. Our extensive report covers the full range of protection solutions, from soft armor to hard armor systems. It includes tactical vest designs, plate carrier configurations, and advanced composite armor technologies. The analysis addresses military armor, law enforcement armor, and civilian body armor applications. We offer a detailed examination of ceramic armor, kevlar armor, and tactical armor innovations.
Stakeholders across the personal protective equipment industry gain actionable insights through our detailed report PDF, available for immediate download. The analysis provides crucial data on bulletproof vest developments and ballistic vest technologies, as well as emerging armor systems. Our research thoroughly examines protective vest specifications, riot gear requirements, and combat armor advancements. This offers valuable intelligence for manufacturers, suppliers, and end-users in the security armor and defense armor sectors. The report includes detailed assessments of ballistic plate technologies and police armor requirements, supporting strategic decision-making across the personal protective equipment market.