North America Flexible Packaging Market Size, Share, Analysis & Trends (2025 - 2030)

North America Flexible Packaging Market Report is Segmented by Material Type (Plastics (Polyethylene, Bi-Oriented Polypropylene, Cast Propylene, Ethylene Vinyl Alcohol), Paper, and Aluminum Foil), Product Type (pouches, Bags, Films and Wraps), End-User Industry (food, Beverages, Household and Personal Care), and Country (United States, Canada). The Market Sizes and Forecasts are Provided in Terms of Value (USD) for all the Above Segments.

North America Flexible Packaging Market Size, Share, Analysis & Trends (2025 - 2030)

North America Flexible Packaging Market Size

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North America Flexible Packaging Market Summary
Study Period 2019 - 2030
Base Year For Estimation 2024
Forecast Data Period 2025 - 2030
Market Size (2025) USD 52.60 Billion
Market Size (2030) USD 63.60 Billion
CAGR (2025 - 2030) 3.87 %
Market Concentration High

Major Players

North America Flexible Packaging Market Major Players

*Disclaimer: Major Players sorted in no particular order

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North America Flexible Packaging Market Analysis

The North America Flexible Packaging Market size is estimated at USD 52.60 billion in 2025, and is expected to reach USD 63.60 billion by 2030, at a CAGR of 3.87% during the forecast period (2025-2030). In terms of shipment volume, the market is expected to grow from 10.87 million tons in 2025 to 12.89 million tons by 2030, at a CAGR of 3.48% during the forecast period (2025-2030).

The flexible packaging industry in North America is experiencing a significant transformation driven by technological innovation and sustainability imperatives. Flexible films have emerged as the dominant material choice, accounting for 33% of materials used for consumer-packaged goods as primary packaging, followed by rigid plastics at 24% and paper at 19%. This shift reflects the industry's response to changing consumer preferences and environmental concerns, with manufacturers increasingly focusing on developing sustainable solutions. The packaging landscape has witnessed notable initiatives, such as Beyond Plastics' comprehensive response to the EPA's Draft National Strategy to Prevent Plastic Pollution in July 2023, emphasizing the need for reducing single-use plastics and establishing specific targets for packaging waste reduction.


The industry is witnessing substantial technological advancements and innovative product developments. In August 2023, Amcor Group introduced AmFiberTM Performance Paper packaging in North America, which is curbside-recyclable and meets How2Recycle reliability standards, demonstrating the industry's commitment to sustainable solutions. The paper and paperboard sector, a crucial component of flexible packaging, maintains robust production levels, with the United States manufacturing approximately 74.42 million metric tons in 2022, according to FAO statistics, indicating strong industrial capacity and market demand.


The e-commerce sector continues to be a significant driver of flexible packaging innovation and demand. According to the US Census Bureau, retail e-commerce sales reached USD 277.6 billion in Q2 2023, marking significant expansion compared to previous quarters. This growth has spurred development in specialized packaging solutions designed specifically for e-commerce applications, including enhanced protective features, optimized sizing, and sustainable materials that minimize environmental impact while ensuring product protection during transit.


The industry is witnessing a strong push toward circular economy principles and collaborative sustainability initiatives. In September 2023, the Canada Plastics Pact (CPP) unveiled a comprehensive five-year plan to enhance the circular economy of flexible plastic packaging across Canada, demonstrating regional commitment to sustainability goals. This initiative, along with similar programs across North America, reflects the industry's proactive approach to addressing environmental concerns while maintaining functionality and cost-effectiveness. According to the Flexible Packaging Association, more than 60% of North American consumers are willing to pay premium prices for packaging that offers tangible benefits such as enhanced product protection, shipping efficiency, and supply chain effectiveness, indicating strong market support for innovative sustainable solutions.

Segment Analysis: By Material Type

Plastics Segment in North America Flexible Packaging Market

The plastics segment dominates the North America flexible packaging market, commanding approximately 82% of the market share in 2024. This significant market position is driven by plastics' versatility, cost-effectiveness, and superior barrier properties. The segment encompasses various materials, including Polyethylene (PE), Bi-orientated Polypropylene (BOPP), Cast Polypropylene (CPP), Ethylene Vinyl Alcohol (EVOH), and other types like PVC, PA, and Bioplastics. The demand is particularly strong in food and beverage packaging applications, where plastic materials offer excellent protection against moisture, oxygen, and other environmental factors. The segment's growth is further supported by continuous innovations in recyclable and sustainable plastic materials, with manufacturers increasingly focusing on developing eco-friendly alternatives to meet growing environmental concerns.

Market Analysis of North America Flexible Packaging Market: Chart for By Material Type

Paper Segment in North America Flexible Packaging Market

The paper segment is emerging as the fastest-growing segment in the North America flexible packaging market, projected to grow at approximately 6% CAGR from 2024 to 2029. This accelerated growth is primarily driven by increasing environmental consciousness and regulatory pressure to reduce plastic usage. Paper packaging's biodegradable and recyclable properties make it an attractive alternative for environmentally conscious consumers and businesses. The segment is witnessing significant innovations in barrier coatings and strength improvements, making paper-based packaging suitable for a wider range of applications. Manufacturers are investing in research and development to enhance paper packaging's moisture resistance and durability while maintaining its eco-friendly characteristics.

Remaining Segments in Material Type Segmentation

The aluminum foil segment plays a crucial role in the North America flexible packaging market, particularly in applications requiring superior barrier properties and protection against light, moisture, and oxygen. This segment is especially important in the packaging of sensitive products such as pharmaceuticals, certain food items, and personal care products. Aluminum foil's unique properties, including its ability to be easily molded and its excellent barrier characteristics, make it indispensable in certain packaging applications where product protection is paramount. The segment continues to evolve with technological advancements in manufacturing processes and increasing focus on recyclability.

Segment Analysis: By Product Type

Films and Wraps Segment in North America Flexible Packaging Market

Films and wraps dominate the North American flexible packaging market, commanding approximately 35% of the total market share in 2024. This segment's prominence is driven by its versatile applications across various industries, particularly in food and beverage packaging. The segment's growth is supported by technological advancements in barrier properties, which enhance product protection and shelf life. Films and wraps are particularly valued for their cost-effectiveness and efficiency in packaging applications, offering benefits such as superior barrier protection against moisture and oxygen. The segment's strong position is further reinforced by the increasing demand for sustainable and recyclable packaging solutions, with manufacturers focusing on developing eco-friendly alternatives that maintain the same level of performance and protection.

Pouches Segment in North America Flexible Packaging Market

The pouches segment is experiencing the most rapid growth in the North American flexible packaging market, with a projected growth rate of approximately 4.5% from 2024 to 2029. This impressive growth is driven by increasing consumer preference for convenient packaging solutions and the segment's ability to offer superior product protection while maintaining visual appeal. The growth is particularly notable in the food and beverage industry, where stand-up pouches are gaining popularity due to their convenience and ability to incorporate various features like resealable closures and easy-tear options. Manufacturers are increasingly investing in innovative pouch designs that incorporate sustainable materials and enhanced functionality, such as improved barrier properties and smart packaging features, further driving the segment's growth trajectory.

Remaining Segments in Product Type Segmentation

The bags and other product types segments continue to play vital roles in the North American flexible packaging market. The bags segment maintains its significance through applications in retail, industrial, and consumer goods packaging, offering solutions that combine durability with cost-effectiveness. Other product types, including sachets, sleeves, blister packs, liners, and laminates, serve specialized packaging needs across various industries. These segments are witnessing continuous innovation in terms of material usage and design capabilities, particularly in developing sustainable alternatives to traditional packaging materials. The diversity of these segments helps meet specific packaging requirements across different industries while contributing to the overall market's growth and development.

Segment Analysis: By End-User Industry

Food Segment in North America Flexible Packaging Market

The food segment dominates the North America flexible packaging market, accounting for approximately 52% of the total market value in 2024. This significant market share is driven by the extensive use of flexible packaging across various food categories, including frozen & chilled food, meat, poultry & fish, fruits & vegetables, bakery & confectionery, dried & ready meals, and pet food. The segment's dominance is reinforced by the growing consumer preference for convenient packaging solutions, extended shelf life requirements, and the increasing demand for portion-controlled packaging. The food industry's adoption of flexible packaging is particularly strong in applications requiring high barrier properties, moisture resistance, and temperature tolerance, making it essential for preserving food quality and safety throughout the supply chain.

Beverages Segment in North America Flexible Packaging Market

The beverages segment is emerging as the fastest-growing sector in the North America flexible packaging market, projected to grow at approximately 6% CAGR from 2024 to 2029. This remarkable growth is primarily driven by the increasing adoption of flexible packaging solutions like pouches and sachets for various beverage applications. The segment's growth is further accelerated by the rising demand for convenient, portable beverage packaging formats and the increasing popularity of single-serve portions. Innovations in barrier properties, resealable features, and sustainable materials are making flexible packaging increasingly attractive for beverage manufacturers. The trend towards premiumization in the spirits, beer, and wine categories is also contributing to the segment's growth, with brands increasingly choosing high-quality flexible packaging solutions that offer both functionality and aesthetic appeal.

Remaining Segments in End-User Industry

The remaining segments in the North America flexible packaging market include tobacco, cosmetics & personal care, and other end-user industries such as healthcare, household, chemical, and agriculture. The cosmetics and personal care segment is experiencing steady growth driven by the increasing demand for travel-sized and sample packaging, as well as the growing trend of sustainable packaging solutions in the beauty industry. The tobacco segment, while smaller, maintains a stable presence in the market with specific requirements for protective packaging and regulatory compliance. Other end-user industries contribute significantly to the market's diversity, with healthcare packaging showing particular promise due to increasing demands for sterile, protective packaging solutions, while household and chemical sectors continue to adopt flexible packaging for its convenience and cost-effectiveness.

North America Flexible Packaging Market Geography Segment Analysis

Flexible Packaging Market in the United States

The United States dominates the North American flexible packaging landscape, commanding approximately 87% of the market share in 2024. The country's US flexible packaging market has evolved into a vibrant ecosystem, creating innovative solutions for various packaging challenges across multiple end-user industries, including food and beverage, healthcare, cosmetics and toiletries, and others. The industry's strength is underpinned by its robust manufacturing capabilities, with over 79,000 people employed in the sector. Consumer preferences in the United States increasingly gravitate towards highly effective and convenient packaging solutions, driven by urbanization, busy work schedules, and time constraints that push demand towards ready-to-eat meals in flexible packages and pouches. The market is further strengthened by the country's commitment to sustainability, with several states introducing regulations to drive environmental responsibility, while others continue operating under existing frameworks. The industry's focus on eco-friendly packaging and processes positions flexible packaging companies in the USA well for future growth as environmental regulations become more stringent and brands and consumers push for more sustainable solutions.

Flexible Packaging Market in Canada

Canada's flexible packaging market is experiencing remarkable growth, projected to expand at approximately 5% CAGR from 2024 to 2029. The market's dynamism is driven by the increasing need for user-friendly and compact packaging solutions, coupled with growing consumer preference for pre-packaged foods. The country's packaging industry is witnessing significant transformation through various sustainability initiatives, with organizations like the Canada Plastics Pact (CPP) leading efforts to strengthen the circular economy of flexible plastic packaging. The market is particularly robust in Ontario, which boasts the highest concentration of frozen food manufacturing establishments, followed by Quebec, British Columbia, and Alberta. Canadian manufacturers are increasingly focusing on multi-layered flexible packaging solutions, especially in sectors like cheese, creams, yogurts, chocolate, pet foods, and processed meats. The industry's innovation is evident in the development of new materials and technologies, with several manufacturers constantly introducing novel multi-layered flexible products to strengthen their market position.

Flexible Packaging Market in North America Regional Overview

The flexible packaging market in North America represents a sophisticated and mature industry landscape, characterized by continuous innovation and adaptation to changing consumer preferences. The region's market dynamics are shaped by the unique interplay between the United States and Canadian markets, each contributing distinct strengths and growth patterns to the overall industry. The integration of advanced technologies, particularly in digital printing and smart packaging solutions, is transforming the sector across both countries. Environmental considerations play a pivotal role in shaping market development, with both nations implementing various initiatives to promote sustainable packaging solutions. The market benefits from strong infrastructure, established supply chains, and robust research and development capabilities spread across both countries. Industry players in the region are increasingly focusing on developing bio-based materials, improving recycling capabilities, and creating more efficient packaging solutions that align with the region's sustainability goals while meeting the evolving needs of consumers and businesses alike. The North American packaging industry continues to evolve, with flexible packaging manufacturers in the USA playing a crucial role in advancing sustainable practices.

North America Flexible Packaging Market Overview

Top Companies in North America Flexible Packaging Market

The North American flexible packaging market features prominent flexible packaging companies like Amcor PLC, Mondi PLC, Transcontinental Inc., Berry Global, Sealed Air Corporation, and Novolex Holdings, among others. These companies are driving innovation through sustainable packaging solutions, including recyclable materials, bio-based polymers, and smart packaging technologies that enhance product protection and shelf life. Operational excellence is being achieved through investments in advanced manufacturing capabilities, digital integration, and automation technologies to improve production efficiency. Companies are strategically expanding their market presence through both organic growth and acquisitions, with a particular focus on high-value segments such as healthcare, protein packaging, and premium consumer goods. The industry is witnessing significant developments in mono-material solutions, barrier technologies, and digital printing capabilities, while simultaneously addressing the growing demand for eco-friendly packaging alternatives.

Market Consolidation Drives Industry Evolution Pattern

The North American flexible packaging landscape is characterized by a mix of global conglomerates and specialized regional players, with larger corporations maintaining significant market share through their extensive product portfolios and technological capabilities. These dominant players leverage their integrated operations, from raw material procurement to end-product manufacturing, while regional specialists focus on niche markets and custom solutions. The market structure is increasingly consolidated, with major players expanding their presence through strategic acquisitions of smaller, specialized flexible packaging suppliers to enhance their technological capabilities and geographic reach. The industry's competitive dynamics are shaped by the need to maintain cost efficiency while investing in sustainable innovations and meeting evolving customer demands.


The market exhibits strong merger and acquisition activity, with companies pursuing strategic consolidation to achieve economies of scale and expand their product offerings. Major players are actively acquiring smaller firms with specialized technologies or regional market presence to strengthen their competitive position and access new customer segments. This consolidation trend is particularly evident in segments requiring specialized expertise, such as high-barrier films and sustainable packaging solutions. The industry's evolution is marked by vertical integration strategies, with companies seeking to control more aspects of the value chain to ensure quality, innovation capabilities, and cost competitiveness.

Innovation and Sustainability Drive Future Success

Success in the North American flexible packaging market increasingly depends on companies' ability to innovate while maintaining operational efficiency and sustainability credentials. Incumbent players must focus on developing proprietary technologies, particularly in areas such as barrier properties, recyclability, and smart packaging features, while optimizing their production processes through automation and digital integration. Market leaders need to maintain strong relationships with key customers in concentrated end-user segments while diversifying their customer base to reduce dependency risks. Companies must also proactively address potential regulatory changes regarding packaging materials and recycling requirements, while investing in research and development to stay ahead of evolving industry standards.


For contenders seeking to gain market share, success lies in identifying and exploiting niche market opportunities while building specialized capabilities in high-growth segments. These companies need to focus on developing innovative solutions that address specific customer pain points or sustainability requirements not fully met by larger players. Strategic partnerships with technology providers, material suppliers, or complementary flexible packaging manufacturers can help smaller players enhance their competitive position. Additionally, contenders must carefully monitor and adapt to changing end-user preferences, particularly in segments where product substitution risks are high, such as the shift from rigid to flexible packaging or the adoption of alternative sustainable materials.

North America Flexible Packaging Market Leaders

  1. Amcor PLC

  2. Mondi PLC

  3. Transcontinental Inc.

  4. American Packaging Corporation

  5. Printpack Inc.

  6. *Disclaimer: Major Players sorted in no particular order
North America Flexible Packaging Market Concentration
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North America Flexible Packaging Market News

  • February 2024 - Mondi PLC announced the acquisition of Hinton Pulp Mill, Alberta, Canada, for USD 5 million. Hinton Pulp Mill is in Hinton, Alberta and is owned and operated by West Fraser Timber Co. Ltd. The mill can produce approximately 250,000 tons of pulp per year. The acquisition of the mill is part of a long-term partnership between the Group and West Fraser in which the Group will benefit from access to locally sourced, high-quality fiber from a well-established wood basket.
  • September 2023- Sonoco, the global packaging company, completed the previously announced purchase of the flexible packaging division of Graphic Packaging Corporation, a wholly-owned subsidiary of ACX Technologies, Inc.
  • August 2023 - TC Transcontinental Packaging invested USD 60 million to develop recyclable flexible plastic packaging, adding a new film line for BOPE production and expanding its Spartanburg, South Carolina, facility.

North America Flexible Packaging Market Report - Table of Contents

1. INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.2.1 Bargaining Power of Suppliers
    • 4.2.2 Bargaining Power of Buyers
    • 4.2.3 Threat of New Entrants
    • 4.2.4 Threat of Substitutes
    • 4.2.5 Intensity of Competitive Rivalry
  • 4.3 Assessment of the Impact of the Recent Geopolitical Developments on the Flexible Packaging Market
  • 4.4 Exim Analysis - North America Flexible Packaging Market

5. MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 Increased Demand for Convenient Packaging Drives Market Growth
    • 5.1.2 Changing Demographic and Lifestyle Factors
    • 5.1.3 Sustainability Initiatives Drive Innovation and Market Growth
  • 5.2 Market Challenges
    • 5.2.1 Concerns Regarding the Environment and Recycling
  • 5.3 Sustainable Packaging Light Weighting Recycled and Recyclable Polymers
  • 5.4 Key Technological Developments in Flexible Packaging Allied Markets
  • 5.5 Patent Analysis For Flexible Packaging Market in the United States
  • 5.6 Industry Standards and Regulations

6. MARKET SEGMENTATION

  • 6.1 By Material Type
    • 6.1.1 Plastics
    • 6.1.1.1 Polyethene (PE)
    • 6.1.1.2 Bi-orientated Polypropylene (BOPP)
    • 6.1.1.3 Cast Polypropylene (CPP)
    • 6.1.1.4 Ethylene Vinyl Alcohol (EVOH)
    • 6.1.1.5 Other Types (PVC, PA, Bioplastics)
    • 6.1.2 Paper
    • 6.1.3 Aluminium Foil
  • 6.2 By Product Type
    • 6.2.1 Pouches
    • 6.2.2 Bags
    • 6.2.3 Films and Wraps
    • 6.2.4 Other Product Types
  • 6.3 By End-User Industry
    • 6.3.1 Food
    • 6.3.1.1 Frozen & Chilled Food
    • 6.3.1.2 Meat, Poultry & Fish
    • 6.3.1.3 Fruits & Vegetables
    • 6.3.1.4 Bakery & Confectionary
    • 6.3.1.5 Dried & Ready Meals
    • 6.3.1.6 Pet Food
    • 6.3.1.7 Other Food Products
    • 6.3.2 Beverages
    • 6.3.3 Tobacco
    • 6.3.4 Cosmetics & Personal Care
    • 6.3.5 Other End-user Industries
  • 6.4 By Country
    • 6.4.1 United States
    • 6.4.2 Canada

7. NORTH AMERICA COMPOSTABLE PACKAGING MARKET ANALYSIS

  • 7.1 Market Size and Growth Forecast
  • 7.2 Current Demand Analysis Based on Product Types and Application
  • 7.3 Breakdown By Resin Type: Plastic PLA, PHA, Etc., Paper-based - Molded Fiber, Coated Unbleached, Etc.
  • 7.4 List of Key Market Participants in North America
  • 7.5 Breakdown By Home & Industrial Compostable Packaging

8. COMPETITIVE LANDSCAPE

  • 8.1 Company Profiles*
    • 8.1.1 Amcor PLC
    • 8.1.2 Mondi PLC
    • 8.1.3 Transcontinental Inc.
    • 8.1.4 American Packaging Corporation
    • 8.1.5 Printpack Inc.
    • 8.1.6 Sigma Plastics Group Inc.
    • 8.1.7 Novolex Holdings Inc.
    • 8.1.8 Berry Global Inc.
    • 8.1.9 Sealed Air Corp.
    • 8.1.10 PPC Flexible Packaging LLC
    • 8.1.11 Constantia Flexibles
    • 8.1.12 ProAmpac LLC
    • 8.1.13 Emmerson Packaging
    • 8.1.14 Charter Next Generation Inc.

9. INVESTMENT ANALYSIS

10. FUTURE OF THE MARKET

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North America Flexible Packaging Market Industry Segmentation

Flexible packaging is a means of packaging products made of non-rigid materials, allowing for more economical and customizable options. Flexible packaging can easily change shape during filling or use.

The North American flexible packaging market is segmented by material type (plastics [polyethene (PE), bi-orientated polypropylene (BOPP), cast polypropylene (CPP), ethylene vinyl alcohol (EVOH]), paper, and aluminum foil), product type (pouches, bags, films, and wraps), end-user industry (food [frozen & chilled food, meat, poultry & fish, fruits & vegetables, bakery & confectionary, dried & ready meals, pet food], beverages, tobacco, and cosmetics & personal care), and country (United States, Canada). The market sizes and forecasts are provided in terms of value (USD) for all the above segments.

By Material Type Plastics Polyethene (PE)
Bi-orientated Polypropylene (BOPP)
Cast Polypropylene (CPP)
Ethylene Vinyl Alcohol (EVOH)
Other Types (PVC, PA, Bioplastics)
Paper
Aluminium Foil
By Product Type Pouches
Bags
Films and Wraps
Other Product Types
By End-User Industry Food Frozen & Chilled Food
Meat, Poultry & Fish
Fruits & Vegetables
Bakery & Confectionary
Dried & Ready Meals
Pet Food
Other Food Products
Beverages
Tobacco
Cosmetics & Personal Care
Other End-user Industries
By Country United States
Canada
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North America Flexible Packaging Market Research FAQs

How big is the North America Flexible Packaging Market?

The North America Flexible Packaging Market size is expected to reach USD 52.60 billion in 2025 and grow at a CAGR of 3.87% to reach USD 63.60 billion by 2030.

What is the current North America Flexible Packaging Market size?

In 2025, the North America Flexible Packaging Market size is expected to reach USD 52.60 billion.

Who are the key players in North America Flexible Packaging Market?

Amcor PLC, Mondi PLC, Transcontinental Inc., American Packaging Corporation and Printpack Inc. are the major companies operating in the North America Flexible Packaging Market.

What years does this North America Flexible Packaging Market cover, and what was the market size in 2024?

In 2024, the North America Flexible Packaging Market size was estimated at USD 50.56 billion. The report covers the North America Flexible Packaging Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the North America Flexible Packaging Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.

North America Flexible Packaging Market Research

Mordor Intelligence delivers a comprehensive analysis of the North America flexible packaging market. We leverage our extensive experience in the flexible packaging industry to provide detailed insights. Our expert analysts cover everything from flexible packaging manufacturing processes to emerging trends in flexible packaging technology. The report examines the complete ecosystem of flexible packaging companies in USA and flexible packaging manufacturers. It offers a detailed analysis of various segments, including flexible food packaging and flexible industrial packaging sectors.

The report, available as an easy-to-download PDF, provides stakeholders with actionable insights into the flexible packaging market size and growth trajectories. Our analysis encompasses flexible packaging suppliers and their technological innovations. We also examine North American packaging market trends. This research particularly benefits flexible packaging companies seeking to understand market dynamics. Special attention is given to flexible packaging industry trends and technological advancements in flexible lid stock packaging. The report includes comprehensive profiles of leading flexible packaging manufacturers in USA, making it an invaluable resource for industry decision-makers.

North America Flexible Packaging Market Report Snapshots