Global Machine Condition Monitoring Market - Growth, Trends, and Forecast (2019 - 2024)

The global machine condition monitoring market was valued at USD 1961 million in 2018 and is expected to reach a value of USD 2640 million by 2024, at a CAGR of 5.14% over the forecast period (2019 - 2024). The market is segmented by Type (Vibration Monitoring, Thermography Monitoring, Lubricating Oil Analysis), Monitoring Process (Online Monitoring and Portable Monitoring), Components (Vibration Sensors, Ultrasound Detector, Infrared Sensors, Spectrometer), Application, and Region.

Market Snapshot

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Study Period:

2019-2024

Base Year:

2018

Fastest Growing Market:

Asia Pacific

Largest Market:

North America

Key Players:

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Market Overview

  • The global machine condition monitoring market was valued at USD 1961 million in 2018 and is expected to reach a value of USD 2640 million by 2024, at a CAGR of 5.14% over the forecast period (2019 - 2024). The increasing utilization of wireless communication technology and the growth in HVAC systems are major factors influencing the market. Other factors, such as the smart factory and transition from preventative to predictive maintenance are also contributing significantly to the growth of machine condition monitoring market.
  • Maintenance productivity deals with the measurement of overall maintenance. It aims at minimizing the maintenance cost. This, in turn, results in optimal performance. Predictive maintenance techniques are designed for various verticals to determine the condition of equipment in order to predict when maintenance is required and where it should be performed.
  • Several macroeconomic and geopolitical factors have had a telling effect on the current state of the global condition monitoring equipment market. Economic turmoil in different countries has been an area of concern for the market for the past 4 to 5 years.
  • The lack of substitute products in the market has helped market incumbents to retain their dominant positions in the past; however, this scenario has changed in recent times, with companies offering highly advanced yet easy-to-use systems, incorporating the latest advances in digital electronics, software, and processing technology.

Scope of the Report

Machine condition monitoring is the process of monitoring the condition of a machine with the intent to predict mechanical wear and failure. Trends in the data provide health information about the machine and help detect machine faults early, which prevents unexpected failure and costly repair.

By Type
Vibration Monitoring
Thermography Monitoring
Lubricating Oil Analysis
Other Types
BY MONITORING PROCESS
Online Monitoring
Portable Machine
BY COMPONENT
Vibration Sensor
Ultrasound Detector
Infrared Sensor
Spectrometer
Other Components
BY END USER VERTICAL
Oil & Gas
Power Generation
Aerospace & Defense
Automotive
Other End User Verticals
Geography
North America
US
Canada
Europe
Germany
UK
France
Russia
Rest of Europe
Asia Pacific
China
Japan
India
Rest of Asia-Pacific
Latin America
Brazil
Argentina
Mexico
Rest of South America
Middle East and Africa
UAE
Saudi Arabia
Iran
Rest of Middle East and Africa

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Key Market Trends

SEGMENTATION - BY COMPONENT - VIBRATION SENSOR

  • Sensors are devices, which monitor a parameter of a system. Vibration measurement has become an important method in mechanical structural product’s research, design, manufacturing and maintenance.
  • Vibration sensors are further segmented into different accelerometers,, which measure the acceleration of a body that is in motion. Proximity probes are specially used to monitor vibrations of a journal bearing equipped machinery; they provide vibration measurement relative to the shaft.
  • It has a major application in heavy machinery industries, such as power and gas, and manufacturing. It also has widespread applications in the automotive and aerospace industry since they employ a dynamic environment that requires continuous monitoring and have negligible scope for error.
  • Vibration sensors account for a large share owing to their use in vibration conditioning monitoring systems. Their share is expected to increase with advances in sensor technology and with the availability of non-contact sensors.
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SEGMENTATION -- BY REGION - GERMANY

  • The aerospace industry in Germany is one of the most innovative and best-performing industries of the country and has witnessed significant success over the past 20 years. Since the mid-1990s, the industry revenues have grown more than four times, crossing EUR 32 billion
  • As a global aerospace hub, it is also home to the leading players from all the defense and civil aviation market segments. In the next 20 years, it is estimated that nearly 30 to 35 thousand new aircraft will be put into service in order to meet the global aviation demand.
  • Increasing need to replace old and low-efficient aircraft and rapidly growing passenger volumes are driving this market,, which in turn drives the market for machine condition monitoring equipment.
  • Germany is investing significantly in offshore wind power projects. More than 3,000 MW of offshore wind power was connected to the European grid in the recent past, with the vast majority coming from Germany.
  • The country homes 43 automobile assemblies and production plants, with a capacity of more than 1/3rd of entire Europe’s automobile production. More than 3/4th of the cars produced in this country are destined for international markets, driving the market for machine condition monitoring
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Competitive Landscape

  • There is a direct correlation between the threat of new entrants and the height of barriers posed by the market for new entrants. The machine condition monitoring systems market poses relatively high barriers to the entry of new players.
  • The presence of several established firms makes it harder for new entrants to gain direct access to channels of distribution. The technologically intensive nature of the market will also have an effect on the barriers to entry for new players, as they need to keep track of innovations to remain relevant and competitive in the market.
  • Some of the key players in the Machine Condition Monitoring Market are Emerson, IBM. some of the key developments in the Machine Condition Monitoring Market are as follows:
    • GE Digital expanded its business and  Asset Performance Management (APM) coverage by as it has acquired Meridium Inc.,, which is an APM software leader. This acquisition helped GE Digital to accelerate its comprehensive APM offering and provide a solution that unifies real-time analytics with reliability-centered maintenance best practices, delivering a complete APM solution. 
    • Brüel & Kjær Vibro acquired the US-based Setpoint vibration monitoring platform, which is renowned for its state-of-the-art machine protection and condition monitoring systems, which utilize the powerful OSISoft PI Historian. The Setpoint product line will be an essential part of the B&K Vibro offering in combination with the existing VIBROCONTROL 6000 Machine Protection System and Compass 6000 Condition Monitoring System and their well-known portfolio of professional system engineering and field services. 

 

Major Players

  1. EMERSON ELECTRIC CO
  2. GENERAL ELECTRIC CO.
  3. SKF GROUP
  4. NATIONAL INSTRUMENTS CORPORATION
  5. BRUEL & KJAER VIBRO GMBH

* Complete list of players covered available in the table of contents below

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Table of Contents

  1. 1. INTRODUCTION

    1. 1.1 Study Deliverables

    2. 1.2 Study Assumptions

    3. 1.3 Scope of the Study

  2. 2. RESEARCH METHODOLOGY

  3. 3. EXECUTIVE SUMMARY

  4. 4. MARKET DYNAMICS

    1. 4.1 Market Overview

    2. 4.2 Introduction to Market Drivers and Restraints

    3. 4.3 Market Drivers

      1. 4.3.1 Increasing Equipment Performance and Productivity through Predictive Maintenance

      2. 4.3.2 Increasing Awareness about the Benefits of Condition Monitoring

    4. 4.4 Market Restraints

      1. 4.4.1 Global Macroeconomic and Geopolitical Factors Limiting Market Growth

      2. 4.4.2 Lack of Qualified and Certified Personnel

    5. 4.5 Value Chain Analysis

    6. 4.6 Industry Attractiveness Porters Five Force Analysis

      1. 4.6.1 Threat of New Entrants

      2. 4.6.2 Bargaining Power of Buyers/Consumers

      3. 4.6.3 Bargaining Power of Suppliers

      4. 4.6.4 Threat of Substitute Products

      5. 4.6.5 Intensity of Competitive Rivalry

  5. 5. MARKET SEGMENTATION

    1. 5.1 By Type

      1. 5.1.1 Vibration Monitoring

      2. 5.1.2 Thermography Monitoring

      3. 5.1.3 Lubricating Oil Analysis

      4. 5.1.4 Other Types

    2. 5.2 BY MONITORING PROCESS

      1. 5.2.1 Online Monitoring

      2. 5.2.2 Portable Machine

    3. 5.3 BY COMPONENT

      1. 5.3.1 Vibration Sensor

      2. 5.3.2 Ultrasound Detector

      3. 5.3.3 Infrared Sensor

      4. 5.3.4 Spectrometer

      5. 5.3.5 Other Components

    4. 5.4 BY END USER VERTICAL

      1. 5.4.1 Oil & Gas

      2. 5.4.2 Power Generation

      3. 5.4.3 Aerospace & Defense

      4. 5.4.4 Automotive

      5. 5.4.5 Other End User Verticals

    5. 5.5 Geography

      1. 5.5.1 North America

        1. 5.5.1.1 US

        2. 5.5.1.2 Canada

      2. 5.5.2 Europe

        1. 5.5.2.1 Germany

        2. 5.5.2.2 UK

        3. 5.5.2.3 France

        4. 5.5.2.4 Russia

        5. 5.5.2.5 Rest of Europe

      3. 5.5.3 Asia Pacific

        1. 5.5.3.1 China

        2. 5.5.3.2 Japan

        3. 5.5.3.3 India

        4. 5.5.3.4 Rest of Asia-Pacific

      4. 5.5.4 Latin America

        1. 5.5.4.1 Brazil

        2. 5.5.4.2 Argentina

        3. 5.5.4.3 Mexico

        4. 5.5.4.4 Rest of South America

      5. 5.5.5 Middle East and Africa

        1. 5.5.5.1 UAE

        2. 5.5.5.2 Saudi Arabia

        3. 5.5.5.3 Iran

        4. 5.5.5.4 Rest of Middle East and Africa

  6. 6. COMPETITIVE LANDSCAPE

    1. 6.1 Company Profiles

      1. 6.1.1 EMERSON ELECTRIC CO

      2. 6.1.2 GENERAL ELECTRIC CO.

      3. 6.1.3 SKF GROUP

      4. 6.1.4 NATIONAL INSTRUMENTS CORPORATION

      5. 6.1.5 BRUEL & KJAER VIBRO GMBH

      6. 6.1.6 SPM Instrument AB

      7. 6.1.7 Rockwell Automation Inc.

      8. 6.1.8 AZIMA DLI Corporation

      9. 6.1.9 Meggit Sensing Systems

    2. *List Not Exhaustive
  7. 7. MARKET INVESTMENT ANALYSIS

  8. 8. MARKET OPPORTUNITIES AND FUTURE TRENDS

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