Hydrogen Generation Market Analysis by Mordor Intelligence
The Hydrogen Generation Market size is estimated at USD 185.49 billion in 2025, and is expected to reach USD 226.55 billion by 2030, at a CAGR of 4.08% during the forecast period (2025-2030).
This expansion occurs as policy-backed demand for low-carbon molecules displaces fossil-derived supply, accelerating investment in electrolysis and carbon-capture retrofits. Regulatory mechanisms such as the European Union's Renewable Fuels of Non-Biological Origin (RFNBO) rules and the United States' Section 45V production tax credit turn voluntary decarbonization efforts into compliance obligations, giving the hydrogen generation market a predictable revenue base. Technology costs reset as renewable electricity prices fall and electrolyzer gigafactories scale while carbon-pricing regimes widen the cost gap between grey and clean molecules. Simultaneously, industrial sectors—including steel, ammonia, and methanol—lock in long-term offtake contracts that de-risk gigawatt-scale projects and diversify the hydrogen generation market beyond its historical refinery focus.
Key Report Takeaways
- By source, grey hydrogen led with 97.62% of the hydrogen generation market share in 2024; green hydrogen is forecast to expand at a 34.3% CAGR to 2030.
- By technology, steam methane reforming held 61.9% of revenue in 2024, while electrolysis is projected to grow at a 10% CAGR through 2030.
- By application, chemical processing accounted for 50.05% share of the hydrogen generation market size in 2024; transportation fuels show the fastest uptick at a 20% CAGR to 2030.
- By geography, Asia-Pacific commanded 54.54% of global revenue in 2024, whereas Europe records the most aggressive scale-up trajectory supported by binding RFNBO mandates.
Global Hydrogen Generation Market Trends and Insights
Drivers Impact Analysis
| Driver | ( ~ ) % Impact on CAGR Forecast | Geographic Relevance | Impact Timeline |
|---|---|---|---|
| EU RFNBO Mandate Accelerating Green Hydrogen Off-take Agreements | +0.8% | Europe, with spillover to North Africa | Medium term (2-4 years) |
| IRA & U.S. Section 45V Tax Credits Boosting Domestic Electrolyser Build-out | +0.6% | North America, primarily United States | Short term (≤ 2 years) |
| China's Coal-to-Hydrogen Blending Policy Sustaining Grey & Blue Projects | +0.4% | Asia-Pacific, concentrated in China | Long term (≥ 4 years) |
| Middle-East Ammonia Export Hubs Creating Demand for GW-scale Green Hydrogen | +0.5% | Middle East & North Africa, export to Europe & Asia | Medium term (2-4 years) |
| Nordic Steelmakers' HySustain Programs | +0.3% | Northern Europe, with technology transfer globally | Long term (≥ 4 years) |
| Japan–Australia Liquefied Hydrogen Supply-chain (HESC) | +0.2% | Asia-Pacific bilateral corridor | Medium term (2-4 years) |
| Source: Mordor Intelligence | |||
EU RFNBO mandate igniting certified green hydrogen demand
The RFNBO framework obliges refineries, chemical plants, and steelmakers to source verified renewable hydrogen, turning green molecules into compliance commodities. The inaugural €720 million auction narrowed the cost gap between fossil-based and renewable supply, enabling final investment decisions for gigawatt-scale electrolyzer arrays. Certification rules on additionality and temporal correlation differentiate premium product grades and trigger dedicated renewable PPAs. Utilities such as EWE are installing a 280 MW electrolyzer linked to onshore wind parks, with commissioning slated for 2027.[1]“Siemens Energy to Supply 280 MW Electrolyzer,” Siemens Energy, siemens-energy.com Structured offtake contracts underpin project finance and give equipment vendors multi-year order visibility.
U.S. Section 45V tax credit accelerating domestic electrolyzer build-out
Finalized in January 2025, Section 45V grants up to USD 3 per kilogram for hydrogen produced below 4 kg CO₂-e/kg, instantly moving many U.S. projects into the money. The three-tier incentive rewards hourly renewable matching, fostering grid-scale storage and advanced energy-management systems. Nel ASA secured federal funding to expand its Mississippi electrolyzer plant, while Plug Power landed a 3 GW equipment order for an Australian green ammonia scheme, demonstrating the global manufacturing scale driven by U.S. policy. Ten-year credit certainty unlocks long-dated PPAs, though developers model political-change scenarios to hedge downside risk.
China’s coal-to-hydrogen blending policy maintaining legacy volumes
Beijing’s dual-track strategy lets existing coal gasifiers run while ramping utility-scale electrolysis, ensuring supply continuity for steel and chemicals. Inner Mongolia targets 480,000 t/y of green output by 2025, leveraging vast wind-solar bases connected to a dedicated hydrogen backbone.[2]Fengqi You et al., “China’s Dual-Track Hydrogen Strategy,” Nature Communications, nature.com Provincial grants and preferential land access compress project timelines, while carbon-capture pilots on legacy units create a proving ground for blue hydrogen. Domestic electrolyzer manufacturers scale rapidly, positioning China to dominate global supply chains as export demand rises.
Middle East ammonia hubs catalyzing GW-scale export projects
Gulf states deploy low-cost solar and wind to anchor vertically integrated hydrogen-to-ammonia complexes. Saudi Arabia’s NEOM plant is 80% complete and will ship 1.2 million t/y of green ammonia from 2027. Oman awarded USD 11 billion for two Dhofar projects that pair electrolysis, ammonia synthesis, and dedicated export terminals, locking Yara into a 100,000 t/y offtake deal starting in 2027. Proximity to the Red Sea and Arabian Sea lanes permits direct delivery to Europe and North-East Asia, challenging pipeline-centric supply chains while transferring EPC expertise from oil and gas majors.
Restraints Impact Analysis
| Restraint | ( ~ ) % Impact on CAGR Forecast | Geographic Relevance | Impact Timeline |
|---|---|---|---|
| Scarcity of Tier-1 Renewable PPAs for GW-scale Electrolysis in Europe | -0.4% | Europe, particularly Germany and Netherlands | Short term (≤ 2 years) |
| U.S. Gulf-Coast Water-Stress Constraints on PEM Deployment | -0.3% | U.S. Gulf Coast region | Medium term (2-4 years) |
| High CO₂ Capture Costs for Existing SMR Units in South Korea | -0.2% | South Korea, with implications for Northeast Asia | Long term (≥ 4 years) |
| Limited Hydrogen Pipeline Codes & Safety Permits in Caribbean Islands | -0.1% | Caribbean region | Medium term (2-4 years) |
| Source: Mordor Intelligence | |||
Scarcity of tier-1 renewable PPAs for GW electrolysis
Only a small fraction of Europe’s 130 GW electrolyzer pipeline has locked financing because developers cannot secure long-duration renewable PPAs at competitive prices. Data centers, EV charging networks, and traditional industry chase the same certified power, cutting into hydrogen project margins. Germany’s nationwide hydrogen trunkline tariff of €25 per kWh and the Netherlands’ 4% green-use mandate further elevate PPA premiums. Unless offshore wind auctions accelerate, many projects will slip beyond 2027, compressing the short-term delivery schedule.
Gulf-Coast water stress constraining PEM roll-outs
Proton exchange membrane units need 52 liters of de-ionized water per kilogram of hydrogen, a tall order along the drought-prone Texas-Louisiana coast. Academic modeling shows aggressive hydrogen uptake could consume up to 7% of regional freshwater by 2050.[3]Robert M. Kerr, “Water Requirements for Gulf-Coast Hydrogen,” University of Texas Energy Institute, utexas.edu Industrial clusters add on-site desalination and zero-liquid-discharge systems, but capital outlays raise delivered-hydrogen costs. Operators may curtail output during summer peaks to avoid ecological penalties, complicating dispatch schedules for co-located renewables and raising financing hurdles.
Segment Analysis
By Source: Grey Roots, Green Shoots
Grey hydrogen supplied 97.62% of global demand in 2024, cementing the historical reliance on steam methane reforming and coal gasification. That dominance masks the breakout trajectory of electrolytic supply, with green volumes projected to climb at a 34.3% CAGR by 2030. This surge shifts procurement patterns as compliance-driven customers carve out renewable-only contract pools. The hydrogen generation market size for green output is expected to expand most in Europe and North America, where policy incentives offset higher levelized costs. Legacy asset owners retrofit carbon capture on select plants to secure low-carbon certificates, while project developers bundle renewable PPAs and pipeline access into long-term supply contracts.
Blue hydrogen is an interim bridge, particularly in gas-rich regions that can leverage depleted reservoirs for CO₂ storage. Turquoise pathways, producing solid carbon coproducts, attract venture funding but remain pre-commercial. Pink hydrogen retains a niche among countries with high nuclear capacity and limited renewable land availability, giving utilities a baseload decarbonization option without intermittency risk. Each pathway’s maturation timeline influences investment sequencing, creating optionality for diversified portfolios within the hydrogen generation market.
Note: Segment shares of all individual segments available upon report purchase
By Technology: Electrolysis Scaling, SMR Enduring
Steam methane reforming controlled 61.9% of installed capacity in 2024, underpinned by decades of operating experience and integrated natural gas logistics. However, alkaline and proton exchange membrane units are growing at a 10% CAGR on the back of falling stack costs and record renewable build-outs. Gigafactory investments in Europe, China, and North America bring standardized balance-of-plant designs and automated stack assembly, putting delivered costs on a steep learning curve. Solid-oxide electrolysis garners interest where waste-heat streams are plentiful, offering electrical efficiencies above 90%.
Process integration trends favor modular electrolysis co-located with wind-solar hybrids, cutting transmission losses and tapping ancillary-service revenues. Auto-thermal reforming and partial oxidation remain relevant for niche petrochemical feeds that demand ultra-high-purity hydrogen or concurrent syngas production. As capital markets differentiate companies on scope-1 emissions, technology choice has become a board-level decision across the hydrogen generation market.
By Application: Industrial Anchor, Mobility Momentum
Chemical processing absorbed 50.05% of the global market 2024, a share expected to hold steady as ammonia, methanol, and refining remain base-load offtakers. Tighter sulfur standards and heavier crude slates sustain high hydrogen intensity within refineries even as long-term fuel demand plateaus. In parallel, transportation fuels post a 20% CAGR, led by commercial fleet fuel-cell trucks, coastal freight vessels, and synthetic-aviation-fuel pilots. Hydrogen-based direct-reduced iron moves from the pilot to the early-commercial phase, pulling the steel sector into the customer mix.
Grid-scale energy storage and peaking-power turbines expand hydrogen’s value proposition beyond molecule sales, attracting utilities seeking seasonal balancing assets. Residential heating trials remain cautious because network-conversion costs are high, and heat pumps gain policy priority. This diversified demand profile safeguards against cyclical downturns in any single sector, adding resilience to the hydrogen generation market.
Note: Segment shares of all individual segments available upon report purchase
Geography Analysis
Asia-Pacific controlled 54.54% of global revenue in 2024, anchored by China’s extensive coal-gasification fleet and accelerated electrolyzer uptake. Beijing’s dual-track model sustains existing grey output while underwriting the world’s largest dedicated hydrogen pipeline between Inner Mongolia and coastal industrial zones. India’s National Green Hydrogen Mission, backed by viability-gap funding and import-duty waivers on electrolyzer stacks, positions the country as the next big growth frontier. High-solar-irradiance ASEAN nations, notably Indonesia and Malaysia, develop export-oriented ammonia corridors linked to Japanese and Korean buyers.
Europe ranks second in market size but first in policy intensity. RFNBO quotas, a €24 billion German backbone pipeline, and hydrogen-based steel ventures like HYBRIT move the region toward large-scale clean-molecule adoption. Project bottlenecks stem largely from scarce low-cost renewable PPAs, although accelerated offshore-wind auction schedules aim to unlock additional capacity. Nordic hydropower gives Scandinavian electrolyzer projects a stable, low-carbon electricity supply, lowering delivered-hydrogen costs relative to continental peers.
North America benefits from Section 45V incentives, abundant wind-solar resources, and established industrial clusters along the Gulf Coast and Midwest. Canadian carbon-pricing policies and hydro-rich provinces support export-grade clean-ammonia projects targeting Asia and Europe. Water stewardship and permitting timelines remain the key gating items for U.S. developers, especially in arid Western states. The Middle East develops GW-scale integrated hubs in Saudi Arabia, Oman, and the United Arab Emirates, using competitive renewables to ship green ammonia along existing tanker routes. Africa’s nascent pipeline focuses on Namibia and Mauritania, where world-class solar resources, land availability, and EU proximity combine to attract early-stage capital.
Competitive Landscape
The sector is fragmented. Legacy industrial-gas majors—Air Liquide, Linde, Air Products—retain broad customer footprints and operate the bulk of grey capacity. They are investing billions in blue retrofits and on-site electrolysis to preserve market relevance as end-users tighten emission targets.[4]Christoph Steitz, “Industrial-Gas Majors Double Down on Clean Hydrogen,” Reuters, reuters.com Specialized electrolyzer manufacturers such as Nel ASA, ITM Power, Plug Power, and McPhy scale gigafactory footprints, pushing stack costs toward the USD 250 per kW threshold. Technology partnerships emerge as decisive: Siemens Energy’s supply of a 280 MW system to EWE underlines the advantage of integrated turbine-electrolyzer offerings, while Cummins teams with GAIL India to localize equipment in South Asia.
Oil-and-gas engineering houses enter the fray, repurposing EPC skill sets to design integrated hydrogen-to-ammonia complexes. Renewable developers pursue vertical integration, bundling wind-solar generation with hydrogen and derivative production to capture downstream value. Early-stage disruptors target methane-pyrolysis and biomass-gasification niches but remain pre-scale. Consolidation is visible as incumbents acquire stack technology providers to shorten learning curves and secure intellectual property, reshaping value-chain boundaries inside the hydrogen generation market.
Strategic moves in the past 12 months underscore competitive intensity. McPhy inaugurated France’s first electrolyzer gigafactory in Belfort, positioning for multi-MW European tenders. Plug Power clinched a 3 GW supply deal with Allied Green Ammonia, one of the largest single orders on record. Linde’s USD 2 billion Canadian complex for Dow’s Path2Zero project highlights the growing role of captive low-carbon molecules in chemicals. These developments illustrate how scale, policy alignment, and balance sheet strength separate leaders from followers.
Hydrogen Generation Industry Leaders
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Linde plc
-
Air Liquide
-
Air Products & Chemicals
-
Sinopec
-
Nel ASA
- *Disclaimer: Major Players sorted in no particular order
Recent Industry Developments
- February 2025: In a bid to bolster green hydrogen production in India, Cummins Inc. teamed up with GAIL (India) Limited. This collaboration aims to harness GAIL's extensive natural gas infrastructure alongside the expertise of Accelera by Cummins, Cummins' dedicated zero-emissions division. Together, they will delve into various facets of hydrogen, including its production, blending, transportation, and storage.
- January 2025: U.S. Treasury wrapped up regulations for the Section 45V clean hydrogen production tax credit. These regulations, stemming from the Inflation Reduction Act, outline the criteria producers must meet to earn tax credits for clean hydrogen production.
- December 2024: As part of its European Hydrogen Bank initiative, the European Union recently held a EUR 1.2 billion auction focused on renewable hydrogen. Funded by the Innovation Fund (IF24), this auction seeks to enhance renewable hydrogen production throughout the European Economic Area.
- April 2024: In the Dhofar province, Oman greenlit two green hydrogen projects, collectively valued at USD 11 billion. These initiatives are spearheaded by two distinct consortia: one, led by EDF Renewables, J-POWER, and YamnaCo; the other, by Actis and Fortescue.
Global Hydrogen Generation Market Report Scope
Hydrogen generation refers to the process of producing hydrogen gas, typically from hydrogen-containing compounds or sources. There are several methods for hydrogen generation, each with its own set of advantages and drawbacks.
The hydrogen generation market is segmented by source, technology, application, and geography. By source, the market is segmented as blue hydrogen, green hydrogen, and grey hydrogen; by technology, the market is segmented as steam methane reforming (SMR), coal gasification, and other technologies. By application, the market is segmented as oil refining, chemical processing, iron and steel production, and other applications. The report also covers the size and forecasts for the hydrogen generation market across major regions. For each segment, the market sizing and forecasts have been done based on revenue (USD).
| Grey Hydrogen |
| Blue Hydrogen |
| Green Hydrogen |
| Turquoise Hydrogen |
| Pink Hydrogen |
| Steam Methane Reforming (SMR) |
| Coal Gasification |
| Auto-Thermal Reforming (ATR) |
| Partial Oxidation (POX) |
| Electrolysis (Alkaline Electrolysis, Proton Exchange Membrane (PEM), Solid Oxide Electrolysis (SOE)) |
| Oil Refining |
| Chemical Processing (Ammonia, Methanol) |
| Iron and Steel (DRI, H₂-BF) |
| Transportation Fuel (FCEV, Marine, Aviation) |
| Power and Energy Storage |
| Residential and Commercial Heating |
| North America | United States |
| Canada | |
| Mexico | |
| Europe | United Kingdom |
| Germany | |
| France | |
| Spain | |
| Nordics | |
| Turkey | |
| Russia | |
| Rest of Europe | |
| Asia-Pacific | China |
| India | |
| Japan | |
| South Korea | |
| ASEAN Countries | |
| Australia | |
| Rest of Asia-Pacific | |
| South America | Brazil |
| Argentina | |
| Rest of South America | |
| Middle East and Africa | United Arab Emirates |
| Saudi Arabia | |
| Egypt | |
| South Africa | |
| Rest of Middle East and Africa |
| By Source | Grey Hydrogen | |
| Blue Hydrogen | ||
| Green Hydrogen | ||
| Turquoise Hydrogen | ||
| Pink Hydrogen | ||
| By Technology | Steam Methane Reforming (SMR) | |
| Coal Gasification | ||
| Auto-Thermal Reforming (ATR) | ||
| Partial Oxidation (POX) | ||
| Electrolysis (Alkaline Electrolysis, Proton Exchange Membrane (PEM), Solid Oxide Electrolysis (SOE)) | ||
| By Application | Oil Refining | |
| Chemical Processing (Ammonia, Methanol) | ||
| Iron and Steel (DRI, H₂-BF) | ||
| Transportation Fuel (FCEV, Marine, Aviation) | ||
| Power and Energy Storage | ||
| Residential and Commercial Heating | ||
| By Geography | North America | United States |
| Canada | ||
| Mexico | ||
| Europe | United Kingdom | |
| Germany | ||
| France | ||
| Spain | ||
| Nordics | ||
| Turkey | ||
| Russia | ||
| Rest of Europe | ||
| Asia-Pacific | China | |
| India | ||
| Japan | ||
| South Korea | ||
| ASEAN Countries | ||
| Australia | ||
| Rest of Asia-Pacific | ||
| South America | Brazil | |
| Argentina | ||
| Rest of South America | ||
| Middle East and Africa | United Arab Emirates | |
| Saudi Arabia | ||
| Egypt | ||
| South Africa | ||
| Rest of Middle East and Africa | ||
Key Questions Answered in the Report
What is the current size of the hydrogen generation market?
The hydrogen generation market size reached USD 185.49 billion in 2025 and is projected to reach USD 226.55 billion by 2030 at a 4.08% CAGR.
Which region leads global demand?
Asia-Pacific held 54.54% of global revenue in 2024, driven by China’s large industrial base and expanding green-hydrogen infrastructure.
How fast is green hydrogen growing relative to grey hydrogen?
While grey hydrogen dominates today, green hydrogen volumes are forecast to increase at a 34.3% CAGR through 2030, outpacing all other production pathways.
What policy instruments most influence market growth?
The EU RFNBO mandate and the U.S. Section 45V tax credit provide long-term price signals and capital incentives that de-risk large-scale electrolyzer investments.
Which application segment is expanding the quickest?
Transportation fuels register a 20% CAGR to 2030 as fuel-cell trucks, maritime vessels, and sustainable-aviation-fuel projects reach commercial scale.
Who are the leading companies in the hydrogen generation industry?
Air Liquide, Linde, Air Products, Nel ASA, ITM Power, and Plug Power head the field, combining legacy asset bases with aggressive clean-hydrogen investments.
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