Automotive Aluminum Extrusion Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Report Covers Aluminum Extrusion Companies and is Segmented by Type (Body Structure, Interiors, Exteriors, and Other Types), Application (Passenger Cars, Light Commercial Vehicles, Medium and Heavy-Duty Commercial Trucks, and Buses), and Geography (North America, Europe, Asia-Pacific, and Rest of the World). The Market Size and Forecast are Provided in Value (USD) for all the Above Segments.

Automotive Aluminum Extrusion Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

Automotive Aluminium Extrusion Market Size

Automotive Aluminium Extrusion Market Summary
Study Period 2019 - 2030
Market Size (2025) USD 35.43 Billion
Market Size (2030) USD 58.50 Billion
CAGR (2025 - 2030) 10.55 %
Fastest Growing Market North America
Largest Market Asia-Pacific
Market Concentration Medium

Major Players

Automotive Aluminium Extrusion Market Major Players

*Disclaimer: Major Players sorted in no particular order

Compare market size and growth of Automotive Aluminium Extrusion Market with other markets in Automotive Industry

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Automotive Aluminium Extrusion Market Analysis

The Automotive Aluminium Extrusion Market size is estimated at USD 35.43 billion in 2025, and is expected to reach USD 58.50 billion by 2030, at a CAGR of 10.55% during the forecast period (2025-2030).

Over the medium term, the aluminum extrusion market is expected to experience substantial expansion. One of the main drivers of this growth is the ongoing shift toward lightweight materials in the automotive industry.

In response to strict global emission standards and a growing emphasis on fuel efficiency, aluminum extrusions are becoming popular due to their low weight and high strength. This trend is especially important in the development of electric vehicles (EVs), where reducing weight is crucial for improving range and efficiency.

Aluminum extrusions provide exceptional flexibility in design, enabling the creation of intricate and integrated shapes suitable for a wide range of automotive applications. This versatility is beneficial for structural components, chassis, body panels, and crash structures. Aluminum's outstanding thermal conductivity makes it a perfect option for heat exchangers and EV battery housing applications.

Technological advancements in extrusion technology, such as improved alloys and precision manufacturing techniques, have also played a significant role in enhancing the quality of aluminum extrusions and making them more cost-effective. This trend has broadened their use across the automotive industry.

Economically, the market is influenced by regional trends and developments. Asia-Pacific, known for its thriving automotive industry and strong manufacturing capabilities, is a major player in the aluminum extrusion market. Meanwhile, North America and Europe, with their stringent emission regulations and high rates of EV adoption, are driving the demand for these materials.

Automotive Aluminium Extrusion Industry Overview

The aluminum extrusion market is dominated by several key players, such as Novelis Inc., Constellium NV, Norsk Hydro ASA, Kaiser Aluminum, and Kobelco Aluminum Products & Extrusions Inc. The market is characterized by the presence of considerably large players that have tie-ups with major automotive manufacturers. The companies are entering strategic partnerships, acquisitions, and product developments to expand their brand portfolios. 

  • In February 2024, Norsk Hydro ASA (Hydro) invested USD 193.34 million in the establishment of a cutting-edge aluminum recycling plant located in Torija, Spain. This innovative facility is projected to yield an impressive 120,000 metric ton of low-carbon recycled aluminum annually. Its primary output will consist of aluminum extrusion ingots designed to meet the demands of key European industries, with a particular focus on the burgeoning automotive industry. These ingots are specifically tailored for use in EV components, underscoring a proactive and sustainable approach to addressing industry needs.
  • In September 2023, Hindalco Industries Ltd partnered with Metra SpA, an Italian company known for its expertise in aluminum extrusions. This collaboration aims to enhance Hindalco's capabilities in producing large-scale aluminum extrusions and advanced fabrication technology.

Automotive Aluminium Extrusion Market Leaders

  1. Novelis Inc.

  2. Constellium SE

  3. Norsk Hydro ASA

  4. Bonnell Aluminum

  5. Kaiser Aluminum Corporation

  6. *Disclaimer: Major Players sorted in no particular order
Aluminum Extrusion Market Concentration
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Automotive Aluminium Extrusion Market News

  • April 2024: Norsk Hydro ASA (Hydro) invested USD 16.91 million in a new scrap sorting facility at the recycling plant in Wrexham, United Kingdom. Through this investment, the company expanded its product portfolio across the country.
  • March 2024: Daejoo Kores Co. Ltd announced plans to construct a new manufacturing facility in Gimje-si, Jeollabuk-do, with an estimated investment of around USD 2 million. The upcoming plant in Gimje is set to specialize in the production of billets, which are a crucial raw material used in aluminum extrusion processes. This strategic expansion will enhance the company's supply chain capabilities by establishing an integrated system that encompasses billet production, extrusion, machining, and assembly, ensuring a reliable and consistent supply capacity.

Automotive Aluminum Extrusion Market Report - Table of Contents

1. INTRODUCTION

  • 1.1 Study Assumptions
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET DYNAMICS

  • 4.1 Market Drivers
    • 4.1.1 Rising Demand for Electric Vehicles is Fueling Market Growth
  • 4.2 Market Restraints
    • 4.2.1 Fluctuating Raw Material Prices are Anticipate to Restrain Market Growth
  • 4.3 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.3.1 Bargaining Power of Suppliers
    • 4.3.2 Bargaining Power of Consumers
    • 4.3.3 Threat of New Entrants
    • 4.3.4 Intensity of Competitive Rivalry
    • 4.3.5 Threat of Substitute Products

5. MARKET SEGMENTATION (Market Size in Value (USD))

  • 5.1 By Type
    • 5.1.1 Body Structure
    • 5.1.2 Interiors
    • 5.1.3 Exteriors
    • 5.1.4 Other Types
  • 5.2 By Application
    • 5.2.1 Passenger Cars
    • 5.2.2 Light Commercial Vehicles
    • 5.2.3 Medium and Heavy-duty Commercial Vehicles
    • 5.2.4 Buses
  • 5.3 By Geography
    • 5.3.1 North America
    • 5.3.1.1 United States
    • 5.3.1.2 Canada
    • 5.3.1.3 Rest of North America
    • 5.3.2 Europe
    • 5.3.2.1 Germany
    • 5.3.2.2 United Kingdom
    • 5.3.2.3 France
    • 5.3.2.4 Spain
    • 5.3.2.5 Rest of Europe
    • 5.3.3 Asia-Pacific
    • 5.3.3.1 India
    • 5.3.3.2 China
    • 5.3.3.3 Japan
    • 5.3.3.4 South Korea
    • 5.3.3.5 Rest of Asia-Pacific
    • 5.3.4 Rest of the World
    • 5.3.4.1 South America
    • 5.3.4.2 Middle East and Africa

6. COMPETITIVE LANDSCAPE**

  • 6.1 Vendor Market Share
  • 6.2 Company Profiles *
    • 6.2.1 Constellium SE
    • 6.2.2 Norsk Hydro ASA
    • 6.2.3 Novelis Inc.
    • 6.2.4 Kobelco Aluminum Products & Extrusions Inc.
    • 6.2.5 Bonnell Aluminum
    • 6.2.6 Kaiser Aluminum Corporation
    • 6.2.7 Innoval Technology Limited
    • 6.2.8 Schimmer Metal Standard Co. Ltd
    • 6.2.9 Omnimax International
    • 6.2.10 Walter Klein GmbH & Co. KG
    • 6.2.11 BENTELER International

7. MARKET OPPORTUNITIES AND FUTURE TRENDS

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Automotive Aluminium Extrusion Industry Segmentation

Extrusion is the process of shaping materials using a die force. It enables the manufacture of components or parts of unique designs in varying shapes and sizes. Aluminum extrusions play key roles in integrated engineering solutions for automotive structures and components.

The aluminum extrusion market is segmented by type, application, and geography. By type, the market is segmented into body structure, interiors, exteriors, and other types. By application, the market is segmented into passenger cars, light commercial vehicles, medium and heavy-duty commercial trucks, and buses. By geography, the market is segmented into North America, Europe, Asia-Pacific, and Rest of the World. For each segment, the market sizing and forecast have been done based on the value (USD).

By Type Body Structure
Interiors
Exteriors
Other Types
By Application Passenger Cars
Light Commercial Vehicles
Medium and Heavy-duty Commercial Vehicles
Buses
By Geography North America United States
Canada
Rest of North America
Europe Germany
United Kingdom
France
Spain
Rest of Europe
Asia-Pacific India
China
Japan
South Korea
Rest of Asia-Pacific
Rest of the World South America
Middle East and Africa
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Automotive Aluminum Extrusion Market Research FAQs

How big is the Automotive Aluminium Extrusion Market?

The Automotive Aluminium Extrusion Market size is expected to reach USD 35.43 billion in 2025 and grow at a CAGR of 10.55% to reach USD 58.50 billion by 2030.

What is the current Automotive Aluminium Extrusion Market size?

In 2025, the Automotive Aluminium Extrusion Market size is expected to reach USD 35.43 billion.

Who are the key players in Automotive Aluminium Extrusion Market?

Novelis Inc., Constellium SE, Norsk Hydro ASA, Bonnell Aluminum and Kaiser Aluminum Corporation are the major companies operating in the Automotive Aluminium Extrusion Market.

Which is the fastest growing region in Automotive Aluminium Extrusion Market?

North America is estimated to grow at the highest CAGR over the forecast period (2025-2030).

Which region has the biggest share in Automotive Aluminium Extrusion Market?

In 2025, the Asia-Pacific accounts for the largest market share in Automotive Aluminium Extrusion Market.

What years does this Automotive Aluminium Extrusion Market cover, and what was the market size in 2024?

In 2024, the Automotive Aluminium Extrusion Market size was estimated at USD 31.69 billion. The report covers the Automotive Aluminium Extrusion Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the Automotive Aluminium Extrusion Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.

Automotive Aluminum Extrusion Industry Report

Statistics for the 2025 Automotive Aluminium Extrusion market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Automotive Aluminium Extrusion analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.