United States (US) Industrial Sensors Market Size, Share, Analysis (2025 - 2030)

United States (US) Industrial Sensors Market Trends

Growing Adoption of IoT Leading to Demand for Sensing Components

The increasing adoption of IoT in the United States can be attributed to factors like rapid digitalization, technological advancements, and government initiatives aimed at promoting digital transformation and Industry 4.0. With the high adoption rate of connected devices and sensors and the enabling of M2M communication, there has been an exponential increase in the data points generated in the manufacturing industry. According to the Global System for Mobile Communications Association, North America's total number of consumer and industrial Internet of Things (IoT) connections is forecast to grow to 5.4 billion by 2025, indicating the massive scale of IoT adoption.

The Industrial Internet of Things has enabled industries to rethink business models, generating actionable information and knowledge from IIoT devices. Companies are actively deploying industrial IoT sensors in IoT devices to boost their performance. For instance, in May 2023, iMatrix Systems launched a range of temperature and humidity sensors designed specifically for food storage, transport monitoring, pharmaceutical, and agriculture applications. The consistent and reliable performance of sensors has led assets in heavy industrial operations to drive critical daily metrics, with manufacturers constantly monitoring the uptime of assets along their production lines through IIoT integration.

Growing Emphasis on the Use of Predictive Maintenance and Remote Monitoring

The growing importance of predictive maintenance and remote monitoring in manufacturing facilities has been increasing competition among various end-users, driving market growth. Although the global automotive sector witnessed a recession in the past two years, the number of sensors utilized in the industry has increased, especially MEMS pressure sensors, which have seen significant adoption in the smart automotive sector. For instance, in June 2023, Embraer Services & Support launched a new version of its Aircraft Health Analysis and Diagnosis (AHAD) system, enabling airlines and customers to monitor their aircraft for potential maintenance issues before they become critical problems.

Remote monitoring services are gaining prominence as they offer several advantages, such as early assessment to improve equipment reliability and availability, prevention of unplanned shutdowns, easy monitoring of machines that are difficult to access, and reduced unexpected downtimes and failures. In March 2023, ProMinent launched Dulcolevel, an IIoT-compatible radar level sensor that provides continuous information on tank liquid levels, ensuring timely refills without procedure interruption and simplifying chemical inventory management. The integration of such advanced monitoring capabilities has become crucial for modern businesses implementing high-quality predictive maintenance programs, offering increased assurance and flexibility while optimizing operational efficiency.

Segment Analysis: By Connectivity

Wired Solutions Segment in US Industrial Sensors Market

The wired solutions segment continues to dominate the US industrial sensors market, holding approximately 88% market share in 2024. This significant market position is attributed to the segment's proven reliability and consistent data transmission capabilities in industrial environments. Wired sensor solutions offer stable and secure connections, reducing the risk of data interception or tampering, which is crucial for critical industrial applications. The availability of advanced data analytics tools has enabled more efficient and effective sensor data analysis, with these tools processing large volumes of data collected by wired industrial sensors to provide valuable insights for decision-making and process optimization. These sensors can also be connected to cloud platforms, allowing centralized data storage, analysis, and access, enabling real-time monitoring and remote management of industrial processes, improving efficiency and reducing downtime. The segment's strong performance is further supported by its widespread adoption across various industries, including manufacturing, power generation, and chemical processing, where reliable and precise measurements are essential for operational success.

Wireless Solutions Segment in US Industrial Sensors Market

The wireless solutions segment is emerging as the fastest-growing segment in the US industrial sensors market, with a projected growth rate of approximately 12% during the forecast period 2024-2029. This rapid growth is driven by the increasing demand for flexible and easily deployable sensor networks in industrial environments. Wireless sensors offer several advantages over traditional wired sensors, including faster installation time, lower costs, and minimal disruption to existing infrastructure. They can help improve operations in process plants by providing real-time data on various parameters without the need for extensive wiring. The segment's growth is further accelerated by the rising adoption of Industrial Internet of Things (IIoT) technologies, with customers showing increased interest in IoT gas detectors and other wireless sensing solutions. The continuous monitoring capabilities of wireless sensors, particularly in energy consumption tracking and asset condition monitoring, are making them increasingly attractive to industrial users looking to optimize their operations and reduce maintenance costs.

Segment Analysis: By Type

Pressure Sensors Segment in US Industrial Sensors Market

The industrial pressure sensors segment has established itself as the dominant force in the US industrial sensors market, commanding approximately 27% market share in 2024. These sensors have become increasingly crucial across various industries, particularly in the automotive, healthcare, and industrial automation sectors. The segment's prominence can be attributed to the growing adoption of MEMS industrial pressure sensors in smart automotive applications and the increasing demand for pressure monitoring in industrial processes. The development of advanced pressure sensor technologies, including piezoresistive and capacitive sensors, has further strengthened their position in the market. Major manufacturers are focusing on developing innovative solutions, as evidenced by Baker Hughes' launch of hydrogen-rated pressure sensors in 2023, designed to offer enhanced stability in harsh environments. The segment's growth is also driven by the expanding applications in respiratory monitoring, tire pressure monitoring systems, and industrial automation.

Remaining Segments in US Industrial Sensors Market by Type

The US industrial sensors market encompasses several other significant segments, including industrial flow sensors, industrial temperature sensors, industrial level sensors, industrial gas sensors, and other specialized sensors. Industrial flow sensors play a vital role in monitoring and controlling fluid dynamics across various industries, particularly in the oil and gas, chemical processing, and water management sectors. Industrial temperature sensors have become indispensable in maintaining optimal operating conditions and ensuring safety across manufacturing processes. Industrial level sensors are crucial for inventory management and process control in industries ranging from petrochemicals to food and beverage. Industrial gas sensors, while representing a smaller market share, are essential for safety monitoring and environmental compliance. The "other sensors" category, including industrial proximity sensors, industrial photoelectric sensors, and vibration sensors, continues to evolve with the advancement of Industry 4.0 and IoT technologies, offering innovative solutions for predictive maintenance and automation applications.