Spray Drying Equipment Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Spray Drying Equipment Market Report is Segmented by Drying Stage (Single-Stage, Two-Stage and Multi-Stage), Process (Rotary Wheel, Fluidised Spray Dryer and More), Application (Dairy Products, Infant Formula, Pharmaceuticals and More), and Geography (North America, Europe, Asia-Pacific, South America, and Middle East and Africa). The Market Forecasts are Provided in Terms of Value (USD).

Spray Drying Equipment Market Size and Share

Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

Compare market size and growth of Spray Drying Equipment Market with other markets in Food & Beverage Industry

Spray Drying Equipment Market Analysis by Mordor Intelligence

The spray drying equipment market reached USD 6.25 billion in 2025 and is forecast to advance to USD 8.77 billion by 2030, reflecting a 7.02% CAGR. This growth trajectory highlights the pivotal role of spray drying technology in transforming liquid feedstocks into stable powders, catering to the high purity, shelf-life, and performance standards demanded by the pharmaceutical, food, and biotechnology sectors. The market's expansion is driven by increasing demand for spray-dried products across various industries, including pharmaceuticals, where precise particle size and controlled release are critical, and the food industry, where spray drying ensures enhanced flavor retention and extended shelf life. Additionally, advancements in spray drying equipment, such as energy-efficient systems and automation, are further propelling market growth. The technology's ability to meet stringent regulatory requirements and its adaptability to diverse applications make it a cornerstone in modern manufacturing processes.

Key Report Takeaways

  • By the drying stage, single-stage units held 52.89% spray drying equipment market share in 2024; multi-stage systems are forecast to grow at 9.23% CAGR through 2030.
  • By process, rotary wheel pressure nozzle systems accounted for 41.32% of the spray drying equipment market size in 2024; fluidized spray dryers will post the quickest 9.45% CAGR through 2030.
  • By application, functional and plant-based foods led with 45.77% revenue share of the spray drying equipment market in 2024, whereas pharmaceuticals are projected to expand at a 9.15% CAGR to 2030.
  • By geography, North America commanded 33.66% revenue in 2024, while Asia-Pacific is slated to rise at 9.67% CAGR to 2030.

Segment Analysis

By Drying Stage: Multi-Stage Systems Drive Innovation

In 2024, single-stage dryers dominated the spray drying equipment market, accounting for a significant 52.89% market share. These dryers are widely used due to their cost-effectiveness and simpler design, making them suitable for applications where basic drying requirements are sufficient. Industries such as food and beverages, pharmaceuticals, and chemicals frequently utilize single-stage dryers for their efficiency in handling large volumes of material with relatively low operational complexity. Additionally, their lower maintenance requirements compared to multi-stage systems make them a preferred choice for manufacturers aiming to optimize operational costs.

Multi-stage technology is projected to achieve the fastest growth rate, with a CAGR of 9.23% by 2030. This growth is driven by the increasing demand for advanced drying solutions that ensure higher product quality and energy efficiency. Multi-stage dryers are particularly favored in industries requiring precise control over moisture content and particle size, such as specialty chemicals and high-value food products. Furthermore, the integration of advanced automation and control systems in multi-stage dryers enhances their operational efficiency, making them a critical component in meeting the evolving demands of end-user industries.

Spray Drying Equipment Market
Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

Note: Segment shares of all individual segments available upon report purchase

By Process: Fluidized Systems Gain Traction

In 2024, rotary wheel pressure nozzle systems commanded a robust 41.32% revenue share, attributed to their durability in handling large volumes of milk powder, instant coffee, and creamers. These systems are particularly favored for their ability to operate efficiently under high-pressure conditions, ensuring consistent particle size and quality in end products. Their widespread adoption across large-scale production facilities highlights their reliability and cost-effectiveness in meeting industrial demands. Additionally, advancements in rotary wheel technology have enhanced operational efficiency, reducing energy consumption and maintenance costs, further driving their adoption in the market.

However, fluidized spray dryers are on the rise, boasting a 9.45% CAGR, driven by drug developers' need for precise residence-time control and gentle handling of delicate biologics. These dryers are also gaining traction due to their ability to achieve uniform drying and prevent product agglomeration, which is critical for maintaining the integrity of sensitive materials. Their growing application in the pharmaceutical and biotechnology sectors underscores their importance in addressing the evolving needs of these industries. Furthermore, the integration of automation and real-time monitoring systems in fluidized spray dryers has improved process control, enhancing product quality and operational efficiency.

By Application: Pharmaceuticals Lead Growth Trajectory

Functional and plant-based foods commanded a 45.77% share of the spray drying equipment market in 2024, with protein shakes, non-dairy creamers, and plant-based yogurt powders transitioning from niche offerings to mainstream staples. The growing consumer preference for health-conscious and sustainable food options has significantly driven the demand for spray drying equipment in this segment. Additionally, advancements in spray drying technology have enabled manufacturers to enhance the quality and shelf life of plant-based food products, further boosting their adoption. Moreover, the increasing availability of plant-based food products in retail and online channels has expanded their reach, contributing to the growth of this segment.

However, the pharmaceutical sector is poised to showcase the most robust growth, projecting a 9.15% CAGR by 2030. The increasing use of spray drying equipment in the production of pharmaceuticals, such as inhalable drugs and controlled-release formulations, is a key factor driving this growth. Furthermore, the rising focus on precision medicine and the development of innovative drug delivery systems are expected to create additional opportunities for spray drying equipment in the pharmaceutical market. Additionally, the growing demand for biopharmaceuticals and vaccines, which often require advanced spray drying techniques for formulation, is further propelling the adoption of spray drying equipment in this sector.

Spray Drying Equipment Market
Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

Note: Segment shares of all individual segments available upon report purchase

Geography Analysis

In 2024, North America commands a dominant 33.66% market share in the spray drying equipment market, bolstered by its well-established pharmaceutical manufacturing infrastructure and stringent regulatory frameworks. These frameworks particularly favor advanced spray drying technologies that align with FDA validation requirements. For instance, the United States has seen significant adoption of spray drying equipment in the production of inhalable drugs and controlled-release formulations, driven by the need for compliance with high-quality standards. Additionally, the region's strong focus on research and development in pharmaceuticals and food processing further supports market growth.

Asia-Pacific stands out as the region with the most rapid growth, boasting a 9.67% CAGR projected through 2030. This surge is largely attributed to the modernization of China's pharmaceutical industry and its regulatory alignment with ICH guidelines, both of which are promoting the adoption of global manufacturing standards. For example, China's increasing investment in state-of-the-art facilities for producing active pharmaceutical ingredients (APIs) has significantly boosted the demand for spray drying equipment. Additionally, countries like India are leveraging spray drying technologies in the nutraceuticals and food processing sectors to meet rising consumer demand.

Europe continues to hold a prominent position in specialty applications within the spray drying equipment market. The region's focus on high-value products, such as specialty chemicals and advanced food ingredients, drives this demand. Meanwhile, emerging markets in South America, along with the Middle East and Africa, are witnessing a rising demand for food processing equipment. For instance, Brazil's growing food and beverage industry and the increasing adoption of spray drying technologies in dairy processing highlight the potential in South America. Similarly, the Middle East and Africa are experiencing growth due to the expanding food processing sector, particularly in powdered milk and coffee production.

Spray Drying Equipment Market
Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

Competitive Landscape

The spray drying equipment market reflects moderate fragmentation, presenting significant opportunities for consolidation and market share growth. Strategic acquisitions and technological advancements are key drivers for companies aiming to strengthen their positions. For instance, GEA Group has expanded its global footprint by leveraging its extensive service network and comprehensive product portfolio, while SPX FLOW focuses on delivering tailored solutions to meet diverse customer needs. Meanwhile, smaller manufacturers are carving out niches by addressing specialized applications, such as pharmaceutical-grade spray drying and food ingredient processing, which require advanced engineering capabilities.

Technological innovation remains a critical competitive differentiator in the market. Companies are investing in proprietary atomization systems, advanced process control technologies, and integrated emission control solutions to cater to evolving customer demands. For example, advancements in spray drying technology have enabled the production of high-value products like encapsulated flavors and heat-sensitive materials, which are increasingly sought after in the food and beverage industry. 

Recent patent activity highlights the expanding scope of technology applications and the importance of intellectual property in maintaining market positions. Notable developments include patents related to spray drying applications for vaccine formulations, which are critical in the pharmaceutical sector, and cannabinoid processing, which is gaining traction in the nutraceutical and cannabis industries. These innovations underscore the growing emphasis on Rsearch and Development and the strategic role of intellectual property in driving market differentiation and long-term growth.

Spray Drying Equipment Industry Leaders

  1. Dürr Systems, Inc

  2. GEA Group AG

  3. SPX FLOW Inc.

  4. Dedert Corporation

  5. Büchi Labortechnik AG

  6. *Disclaimer: Major Players sorted in no particular order
Spray Drying Equipment Market
Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.
Need More Details on Market Players and Competitors?
Download PDF

Recent Industry Developments

  • January 2025: Dover Corporation acquired select assets from Carter Day International's petrochemical division, integrating them into its MAAG business unit to enhance specialized dewatering and drying equipment capabilities for the plastics industry. This acquisition strengthens Dover's position in the industrial drying and pelletizing equipment sector.
  • May 2024: GEA unveiled its latest addition to its lineup of pharmaceutical spray dryers at ACHEMA in Frankfurt. The newly introduced GEA ASEPTICSD® aseptic spray dryers mirror the functions, sizes, capacities, design, and chamber geometry of the standard GEA PHARMASD® pharmaceutical spray dryers. This similarity facilitates a seamless transition from non-sterile to sterile spray drying, streamlining both time and cost efficiencies.
  • August 2022: SPX FLOW, Inc. and Flottweg have partnered to design, supply, install, and commission comprehensive plant-based process solutions. This collaboration aims to serve customers across the nutrition, health, food, and beverage industries by providing end-to-end support for their processing needs.
  • June 2022: BÜCHI Labortechnik launched the Mini Spray Dryer S-300. The system is automated to regulate all parameters such as spray gas, drying gas, and pump speed. The instrument also monitors both the outlet and the newly manufactured product temperatures to ensure the ultimate protection of heat-sensitive samples.

Table of Contents for Spray Drying Equipment Industry Report

1. INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Rising demand for processed and instant foods
    • 4.2.2 Mounting demand for high-soluble infant-formula powders
    • 4.2.3 Environmental and Regulatory Push for Waste Minimization
    • 4.2.4 Rise in the adoption of nano-spray drying for nutraceutical micro-encapsulation
    • 4.2.5 Growing on-site spray-drying of fermentation broths in biomanufacturing
    • 4.2.6 Advancements in multi-stage dryers
  • 4.3 Market Restraints
    • 4.3.1 Growing demand for cost-effective drying technologies
    • 4.3.2 Stringent VOC and particulate emission norms
    • 4.3.3 Risk of degradation in heat-sensitive ingredients during drying
    • 4.3.4 Skill-gap in operating advanced multi-stage dryers in developing markets
  • 4.4 Supply Chain Analysis
  • 4.5 Regulatory Outlook
  • 4.6 Porter's Five Forces
    • 4.6.1 Threat of New Entrants
    • 4.6.2 Bargaining Power of Buyers/Consumers
    • 4.6.3 Bargaining Power of Suppliers
    • 4.6.4 Threat of Substitute Products
    • 4.6.5 Intensity of Competitive Rivalry

5. MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Drying Stage
    • 5.1.1 Single-Stage
    • 5.1.2 Two-Stage
    • 5.1.3 Multi-Stage
  • 5.2 By Process
    • 5.2.1 Rotary Wheel (Pressure Nozzle)
    • 5.2.2 Pneumatic Two-Fluid Nozzle
    • 5.2.3 Centrifugal/Spin-Disc
    • 5.2.4 Fluidised Spray Dryer
    • 5.2.5 Closed-Loop (Inert Gas)
  • 5.3 By Application
    • 5.3.1 Dairy Products
    • 5.3.2 Infant Formula
    • 5.3.3 Functional and Plant-based Foods
    • 5.3.4 Pharmaceuticals
    • 5.3.5 Dietary Supplements
    • 5.3.6 Others
  • 5.4 By Geography
    • 5.4.1 North America
    • 5.4.1.1 United States
    • 5.4.1.2 Canada
    • 5.4.1.3 Mexico
    • 5.4.1.4 Rest of North America
    • 5.4.2 Europe
    • 5.4.2.1 United Kingdom
    • 5.4.2.2 Germany
    • 5.4.2.3 Spain
    • 5.4.2.4 France
    • 5.4.2.5 Italy
    • 5.4.2.6 Netherlands
    • 5.4.2.7 Sweden
    • 5.4.2.8 Poland
    • 5.4.2.9 Belgium
    • 5.4.2.10 Rest of Europe
    • 5.4.3 Asia-Pacific
    • 5.4.3.1 China
    • 5.4.3.2 India
    • 5.4.3.3 Japan
    • 5.4.3.4 Australia
    • 5.4.3.5 South Korea
    • 5.4.3.6 Indonesia
    • 5.4.3.7 Thailand
    • 5.4.3.8 Singapore
    • 5.4.3.9 Rest of Asia Pacific
    • 5.4.4 South America
    • 5.4.4.1 Brazil
    • 5.4.4.2 Argentina
    • 5.4.4.3 Chile
    • 5.4.4.4 Columbia
    • 5.4.4.5 Peru
    • 5.4.4.6 Rest of South America
    • 5.4.5 Middle East and Africa
    • 5.4.5.1 Saudi Arabia
    • 5.4.5.2 South Africa
    • 5.4.5.3 United Arab Emirates
    • 5.4.5.4 Nigeria
    • 5.4.5.5 Morocco
    • 5.4.5.6 Egypt
    • 5.4.5.7 Turkey
    • 5.4.5.8 Rest of Middle East and Africa

6. COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Ranking Analysis
  • 6.4 Company Profiles (includes Global-level Overview, Market-level Overview, Core Segments, Financials (if available), Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
    • 6.4.1 GEA Group AG
    • 6.4.2 SPX FLOW Inc
    • 6.4.3 Büchi Labortechnik AG
    • 6.4.4 Dedert Corporation
    • 6.4.5 Dürr Systems Inc
    • 6.4.6 SiccaDania A/S
    • 6.4.7 Tetra Pak International SA
    • 6.4.8 Changzhou Jinqiao Spray-Drying and Engineering
    • 6.4.9 Pulse Drying Systems
    • 6.4.10 European SprayDry Technologies
    • 6.4.11 VetterTec GmbH
    • 6.4.12 Spray-Tek
    • 6.4.13 SSP Pvt Ltd (India)
    • 6.4.14 Yamato Scientific Co Ltd
    • 6.4.15 Larsson Sweden AB
    • 6.4.16 Sanovo Technology Process
    • 6.4.17 European SprayDry Technologies
    • 6.4.18 Col-Int Tech
    • 6.4.19 Coperion (Dover PSG)
    • 6.4.20 Spraytech Systems (India) Pvt Ltd

7. MARKET OPPORTUNITIES AND FUTURE OUTLOOK

You Can Purchase Parts Of This Report. Check Out Prices For Specific Sections
Get Price Break-up Now

Global Spray Drying Equipment Market Report Scope

The global spray drying equipment market is segmented on the basis of number of stages involved in the drying process as Single Stage, Double Stage, and Multi-stage spray dryers. Based on application, the spray dryers are classified by their use in food, pharmaceuticals, and chemical industries, and other uses. By the process of drying, the dryers are diversified into Rotary atomiser spray dryer, Nozzle atomiser spray dryer, Fluidised spray dryer, Centrifugal spray dryer, Closed-loop spray dryer, and Other types. The spray drying equipment market is also segmented by geography as North America, Europe, South America,Asia Pacific, and Middle East and Africa.

By Drying Stage Single-Stage
Two-Stage
Multi-Stage
By Process Rotary Wheel (Pressure Nozzle)
Pneumatic Two-Fluid Nozzle
Centrifugal/Spin-Disc
Fluidised Spray Dryer
Closed-Loop (Inert Gas)
By Application Dairy Products
Infant Formula
Functional and Plant-based Foods
Pharmaceuticals
Dietary Supplements
Others
By Geography North America United States
Canada
Mexico
Rest of North America
Europe United Kingdom
Germany
Spain
France
Italy
Netherlands
Sweden
Poland
Belgium
Rest of Europe
Asia-Pacific China
India
Japan
Australia
South Korea
Indonesia
Thailand
Singapore
Rest of Asia Pacific
South America Brazil
Argentina
Chile
Columbia
Peru
Rest of South America
Middle East and Africa Saudi Arabia
South Africa
United Arab Emirates
Nigeria
Morocco
Egypt
Turkey
Rest of Middle East and Africa
By Drying Stage
Single-Stage
Two-Stage
Multi-Stage
By Process
Rotary Wheel (Pressure Nozzle)
Pneumatic Two-Fluid Nozzle
Centrifugal/Spin-Disc
Fluidised Spray Dryer
Closed-Loop (Inert Gas)
By Application
Dairy Products
Infant Formula
Functional and Plant-based Foods
Pharmaceuticals
Dietary Supplements
Others
By Geography
North America United States
Canada
Mexico
Rest of North America
Europe United Kingdom
Germany
Spain
France
Italy
Netherlands
Sweden
Poland
Belgium
Rest of Europe
Asia-Pacific China
India
Japan
Australia
South Korea
Indonesia
Thailand
Singapore
Rest of Asia Pacific
South America Brazil
Argentina
Chile
Columbia
Peru
Rest of South America
Middle East and Africa Saudi Arabia
South Africa
United Arab Emirates
Nigeria
Morocco
Egypt
Turkey
Rest of Middle East and Africa
Need A Different Region or Segment?
Customize Now

Key Questions Answered in the Report

What is the current Spray Drying Equipment Market size?

The Spray Drying Equipment Market is projected to register a CAGR of 7.02% during the forecast period (2025-2030)

What is the current size of the spray drying equipment market?

The spray drying equipment market was valued at USD 6.25 billion in 2025 and is projected to grow to USD 8.77 billion by 2030 at a 7.02% CAGR.

Which application segment is growing fastest?

Pharmaceuticals show the strongest momentum with a 9.15% CAGR through 2030 as drug developers rely on spray-dried dispersions to enhance bioavailability.

Why are multi-stage dryers gaining popularity?

Multi-stage systems deliver tighter thermal control, lower energy consumption, and better protection of heat-sensitive ingredients, making them indispensable for high-value foods and continuous pharmaceutical manufacturing.

Which region will see the quickest growth?

Asia-Pacific will expand at 9.67% CAGR, supported by China’s ICH alignment, favorable trade policies, and surging biotech investments.

Page last updated on: July 3, 2025

Spray Drying Equipment Market Report Snapshots