Spray Drying Equipment Market Size and Share
Spray Drying Equipment Market Analysis by Mordor Intelligence
The spray drying equipment market reached USD 6.25 billion in 2025 and is forecast to advance to USD 8.77 billion by 2030, reflecting a 7.02% CAGR. This growth trajectory highlights the pivotal role of spray drying technology in transforming liquid feedstocks into stable powders, catering to the high purity, shelf-life, and performance standards demanded by the pharmaceutical, food, and biotechnology sectors. The market's expansion is driven by increasing demand for spray-dried products across various industries, including pharmaceuticals, where precise particle size and controlled release are critical, and the food industry, where spray drying ensures enhanced flavor retention and extended shelf life. Additionally, advancements in spray drying equipment, such as energy-efficient systems and automation, are further propelling market growth. The technology's ability to meet stringent regulatory requirements and its adaptability to diverse applications make it a cornerstone in modern manufacturing processes.
Key Report Takeaways
- By the drying stage, single-stage units held 52.89% spray drying equipment market share in 2024; multi-stage systems are forecast to grow at 9.23% CAGR through 2030.
- By process, rotary wheel pressure nozzle systems accounted for 41.32% of the spray drying equipment market size in 2024; fluidized spray dryers will post the quickest 9.45% CAGR through 2030.
- By application, functional and plant-based foods led with 45.77% revenue share of the spray drying equipment market in 2024, whereas pharmaceuticals are projected to expand at a 9.15% CAGR to 2030.
- By geography, North America commanded 33.66% revenue in 2024, while Asia-Pacific is slated to rise at 9.67% CAGR to 2030.
Global Spray Drying Equipment Market Trends and Insights
Drivers Impact Analysis
Driver | (~) % Impact on CAGR Forecast | Geographic Relevance | Impact Timeline |
---|---|---|---|
Rising demand for processed and instant foods | +1.2% | Global, with concentration in North America and Europe | Medium term (2-4 years) |
Mounting demand for high-soluble infant-formula powders | +0.8% | Global, with emphasis on Asia-Pacific emerging markets | Long term (≥ 4 years) |
Environmental and regulatory push for waste minimization | +1.0% | North America and Europe leading, expanding to Asia-Pacific | Short term (≤ 2 years) |
Rise in adoption of nano-spray drying for nutraceutical micro-encapsulation | +1.5% | North America and Europe, with growing Asia-Pacific adoption | Medium term (2-4 years) |
Growing on-site spray-drying of fermentation broths in biomanufacturing | +1.3% | Global, concentrated in pharmaceutical hubs | Long term (≥ 4 years) |
Advancements in multi-stage dryers | +1.1% | Global, with early adoption in developed markets | Medium term (2-4 years) |
Source: Mordor Intelligence
Rising Demand for Processed and Instant Foods
The global shift toward convenience foods is actively driving a significant transformation in the demand for spray drying equipment. Manufacturers are heavily investing in this technology, with instant coffee and powdered dairy products leading the way due to their widespread consumer demand. Food producers are increasingly adopting spray drying not only to extend the shelf life of their products but also to preserve their nutritional value, particularly for heat-sensitive vitamins and proteins that are essential for maintaining product quality. This technology plays a crucial role in creating free-flowing powders with controlled particle size distribution, which is critical for ensuring consistency and quality in instant beverages and ready-to-eat meal components. Furthermore, the growing preference for clean-label products is accelerating the adoption of spray drying. This method enables the production of additive-free powders, offering a distinct advantage over alternative preservation techniques by meeting consumer demands for healthier and more natural food options.
Mounting Demand for High-Soluble Infant Formula Powders
Spray drying technology plays a pivotal role in the production of infant formula, ensuring the powders are nutritionally complete and adhere to stringent safety standards set by the WHO and FDA. Under the FDA's 21 CFR Part 106 regulations, infant formula production is subject to rigorous quality control measures [1]Source: Code of Federal Regulations, "PART 106—INFANT FORMULA REQUIREMENTS PERTAINING TO CURRENT GOOD MANUFACTURING PRACTICE, QUALITY CONTROL PROCEDURES, QUALITY FACTORS, RECORDS AND REPORTS, AND NOTIFICATIONS", www.ecfr.gov. These include validating equipment and thermal processing, both of which increasingly favor advanced spray drying systems. In response, manufacturers are turning to specialized spray dryers. These advanced systems not only uphold protein functionality but also meet the high solubility rates sought after in contemporary infant nutrition formulations. Furthermore, the technology's prowess in encapsulating delicate nutrients, such as DHA and probiotics, without subjecting them to thermal degradation, is propelling a surge in premium equipment sales. This trend is especially pronounced in the Asia-Pacific markets, buoyed by rising birth rates and increasing disposable incomes that bolster formula consumption.
Environmental and Regulatory Push for Waste Minimization
The increasing emphasis on waste minimization, driven by stringent environmental regulations and sustainability goals, is a significant driver in the Spray Drying Equipment Market. Governments worldwide are implementing policies to reduce industrial waste and promote eco-friendly practices. For instance, the United States Environmental Protection Agency (EPA) has established the Resource Conservation and Recovery Act (RCRA) to manage hazardous and non-hazardous waste effectively [2]Source: Environmental Protection Agency. "Resource Conservation and Recovery Act (RCRA) Overview", www.epa.gov. Similarly, the European Union's Waste Framework Directive mandates member states to adopt measures for waste prevention and recycling. These regulations are compelling industries to adopt advanced technologies, such as spray drying equipment, to minimize waste generation during production processes. Additionally, the growing focus on achieving net-zero emissions by 2050, as outlined in various national and international agreements, further accelerates the adoption of waste-reducing technologies. This regulatory push is expected to drive the demand for spray drying equipment during the forecast period.
Rise in Adoption of Nano-Spray Drying for Nutraceutical Micro-Encapsulation
Nano-spray drying technology is actively transforming the nutraceutical manufacturing industry by enabling precise encapsulation of bioactive compounds. This advanced technology enhances both the bioavailability and stability of these compounds, addressing critical challenges in the nutraceutical sector. By producing submicron particles with controlled release profiles, nano-spray drying offers a highly efficient solution for delivering active ingredients in a targeted and effective manner. Its applications extend beyond nutraceuticals, proving particularly valuable in the pharmaceutical industry. In pharmaceutical formulations, spray-dried dispersions play a pivotal role in overcoming solubility issues. They significantly improve the dissolution rates of poorly soluble drugs, which is a major hurdle in drug development. Compared to conventional formulations, this technology can enhance dissolution rates by up to ten times, ensuring better therapeutic outcomes.
Restraints Impact Analysis
Restraint | (~) % Impact on CAGR Forecast | Geographic Relevance | Impact Timeline |
---|---|---|---|
Growing demand for cost-effective drying technologies | -0.9% | Global, particularly in emerging markets | Short term (≤ 2 years) |
Stringent VOC and particulate emission norms | -0.7% | North America and Europe, expanding globally | Medium term (2-4 years) |
Risk of degradation in heat-sensitive ingredients during drying | -0.5% | Global, concentrated in pharmaceutical applications | Long term (≥ 4 years) |
Skill-gap in operating advanced multi-stage dryers in developing markets | -0.6% | Asia-Pacific and Middle East and Africa emerging markets | Long term (≥ 4 years) |
Source: Mordor Intelligence
Growing Demand for Cost-Effective Drying Technologies
Economic pressures are driving manufacturers to evaluate alternative drying technologies that offer lower capital and operating costs compared to traditional spray drying systems. Technologies such as freeze-drying and fluidized bed drying are gaining traction as viable alternatives, particularly in applications where manufacturers can prioritize energy efficiency over shorter processing times without significantly compromising product quality. In emerging markets, small and medium-sized manufacturers are actively adopting hybrid drying systems. These systems integrate spray drying with more cost-effective pre-concentration steps, enabling manufacturers to reduce overall equipment investment while still maintaining the desired product quality. The financial constraints are especially pronounced in commodity food applications, where intense margin pressures limit the ability to invest in new equipment. As a result, manufacturers in this segment are extending the operational lifecycles of their existing equipment and delaying the adoption of advanced technologies to manage costs effectively.
Stringent VOC and Particulate Emission Norms
Spray drying operations, particularly those involving solvents, are increasingly facing challenges due to evolving environmental regulations. The EPA's National Emission Standards for Hazardous Air Pollutants mandate that chemical manufacturing facilities implement fenceline monitoring programs and meet specific emission reduction targets[3]Source: Environmental Protection Agency, "National Emission Standards for Hazardous Air Pollutants: Chemical Manufacturing Area", www.epa.gov. These requirements are directly impacting spray drying processes that utilize organic solvents, as facilities must now adopt additional measures to ensure compliance. Furthermore, the growing complexity of these regulations is significantly extending the timelines required for equipment development. Manufacturers are compelled to invest more time and resources into validating their equipment to demonstrate compliance with emission standards. This process is further complicated by the need to adhere to varying regulatory requirements across multiple jurisdictions, which adds to the operational and financial burden on manufacturers.
Segment Analysis
By Drying Stage: Multi-Stage Systems Drive Innovation
In 2024, single-stage dryers dominated the spray drying equipment market, accounting for a significant 52.89% market share. These dryers are widely used due to their cost-effectiveness and simpler design, making them suitable for applications where basic drying requirements are sufficient. Industries such as food and beverages, pharmaceuticals, and chemicals frequently utilize single-stage dryers for their efficiency in handling large volumes of material with relatively low operational complexity. Additionally, their lower maintenance requirements compared to multi-stage systems make them a preferred choice for manufacturers aiming to optimize operational costs.
Multi-stage technology is projected to achieve the fastest growth rate, with a CAGR of 9.23% by 2030. This growth is driven by the increasing demand for advanced drying solutions that ensure higher product quality and energy efficiency. Multi-stage dryers are particularly favored in industries requiring precise control over moisture content and particle size, such as specialty chemicals and high-value food products. Furthermore, the integration of advanced automation and control systems in multi-stage dryers enhances their operational efficiency, making them a critical component in meeting the evolving demands of end-user industries.

Note: Segment shares of all individual segments available upon report purchase
By Process: Fluidized Systems Gain Traction
In 2024, rotary wheel pressure nozzle systems commanded a robust 41.32% revenue share, attributed to their durability in handling large volumes of milk powder, instant coffee, and creamers. These systems are particularly favored for their ability to operate efficiently under high-pressure conditions, ensuring consistent particle size and quality in end products. Their widespread adoption across large-scale production facilities highlights their reliability and cost-effectiveness in meeting industrial demands. Additionally, advancements in rotary wheel technology have enhanced operational efficiency, reducing energy consumption and maintenance costs, further driving their adoption in the market.
However, fluidized spray dryers are on the rise, boasting a 9.45% CAGR, driven by drug developers' need for precise residence-time control and gentle handling of delicate biologics. These dryers are also gaining traction due to their ability to achieve uniform drying and prevent product agglomeration, which is critical for maintaining the integrity of sensitive materials. Their growing application in the pharmaceutical and biotechnology sectors underscores their importance in addressing the evolving needs of these industries. Furthermore, the integration of automation and real-time monitoring systems in fluidized spray dryers has improved process control, enhancing product quality and operational efficiency.
By Application: Pharmaceuticals Lead Growth Trajectory
Functional and plant-based foods commanded a 45.77% share of the spray drying equipment market in 2024, with protein shakes, non-dairy creamers, and plant-based yogurt powders transitioning from niche offerings to mainstream staples. The growing consumer preference for health-conscious and sustainable food options has significantly driven the demand for spray drying equipment in this segment. Additionally, advancements in spray drying technology have enabled manufacturers to enhance the quality and shelf life of plant-based food products, further boosting their adoption. Moreover, the increasing availability of plant-based food products in retail and online channels has expanded their reach, contributing to the growth of this segment.
However, the pharmaceutical sector is poised to showcase the most robust growth, projecting a 9.15% CAGR by 2030. The increasing use of spray drying equipment in the production of pharmaceuticals, such as inhalable drugs and controlled-release formulations, is a key factor driving this growth. Furthermore, the rising focus on precision medicine and the development of innovative drug delivery systems are expected to create additional opportunities for spray drying equipment in the pharmaceutical market. Additionally, the growing demand for biopharmaceuticals and vaccines, which often require advanced spray drying techniques for formulation, is further propelling the adoption of spray drying equipment in this sector.

Note: Segment shares of all individual segments available upon report purchase
Geography Analysis
In 2024, North America commands a dominant 33.66% market share in the spray drying equipment market, bolstered by its well-established pharmaceutical manufacturing infrastructure and stringent regulatory frameworks. These frameworks particularly favor advanced spray drying technologies that align with FDA validation requirements. For instance, the United States has seen significant adoption of spray drying equipment in the production of inhalable drugs and controlled-release formulations, driven by the need for compliance with high-quality standards. Additionally, the region's strong focus on research and development in pharmaceuticals and food processing further supports market growth.
Asia-Pacific stands out as the region with the most rapid growth, boasting a 9.67% CAGR projected through 2030. This surge is largely attributed to the modernization of China's pharmaceutical industry and its regulatory alignment with ICH guidelines, both of which are promoting the adoption of global manufacturing standards. For example, China's increasing investment in state-of-the-art facilities for producing active pharmaceutical ingredients (APIs) has significantly boosted the demand for spray drying equipment. Additionally, countries like India are leveraging spray drying technologies in the nutraceuticals and food processing sectors to meet rising consumer demand.
Europe continues to hold a prominent position in specialty applications within the spray drying equipment market. The region's focus on high-value products, such as specialty chemicals and advanced food ingredients, drives this demand. Meanwhile, emerging markets in South America, along with the Middle East and Africa, are witnessing a rising demand for food processing equipment. For instance, Brazil's growing food and beverage industry and the increasing adoption of spray drying technologies in dairy processing highlight the potential in South America. Similarly, the Middle East and Africa are experiencing growth due to the expanding food processing sector, particularly in powdered milk and coffee production.

Competitive Landscape
The spray drying equipment market reflects moderate fragmentation, presenting significant opportunities for consolidation and market share growth. Strategic acquisitions and technological advancements are key drivers for companies aiming to strengthen their positions. For instance, GEA Group has expanded its global footprint by leveraging its extensive service network and comprehensive product portfolio, while SPX FLOW focuses on delivering tailored solutions to meet diverse customer needs. Meanwhile, smaller manufacturers are carving out niches by addressing specialized applications, such as pharmaceutical-grade spray drying and food ingredient processing, which require advanced engineering capabilities.
Technological innovation remains a critical competitive differentiator in the market. Companies are investing in proprietary atomization systems, advanced process control technologies, and integrated emission control solutions to cater to evolving customer demands. For example, advancements in spray drying technology have enabled the production of high-value products like encapsulated flavors and heat-sensitive materials, which are increasingly sought after in the food and beverage industry.
Recent patent activity highlights the expanding scope of technology applications and the importance of intellectual property in maintaining market positions. Notable developments include patents related to spray drying applications for vaccine formulations, which are critical in the pharmaceutical sector, and cannabinoid processing, which is gaining traction in the nutraceutical and cannabis industries. These innovations underscore the growing emphasis on Rsearch and Development and the strategic role of intellectual property in driving market differentiation and long-term growth.
Spray Drying Equipment Industry Leaders
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Dürr Systems, Inc
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GEA Group AG
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SPX FLOW Inc.
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Dedert Corporation
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Büchi Labortechnik AG
- *Disclaimer: Major Players sorted in no particular order

Recent Industry Developments
- January 2025: Dover Corporation acquired select assets from Carter Day International's petrochemical division, integrating them into its MAAG business unit to enhance specialized dewatering and drying equipment capabilities for the plastics industry. This acquisition strengthens Dover's position in the industrial drying and pelletizing equipment sector.
- May 2024: GEA unveiled its latest addition to its lineup of pharmaceutical spray dryers at ACHEMA in Frankfurt. The newly introduced GEA ASEPTICSD® aseptic spray dryers mirror the functions, sizes, capacities, design, and chamber geometry of the standard GEA PHARMASD® pharmaceutical spray dryers. This similarity facilitates a seamless transition from non-sterile to sterile spray drying, streamlining both time and cost efficiencies.
- August 2022: SPX FLOW, Inc. and Flottweg have partnered to design, supply, install, and commission comprehensive plant-based process solutions. This collaboration aims to serve customers across the nutrition, health, food, and beverage industries by providing end-to-end support for their processing needs.
- June 2022: BÜCHI Labortechnik launched the Mini Spray Dryer S-300. The system is automated to regulate all parameters such as spray gas, drying gas, and pump speed. The instrument also monitors both the outlet and the newly manufactured product temperatures to ensure the ultimate protection of heat-sensitive samples.
Global Spray Drying Equipment Market Report Scope
The global spray drying equipment market is segmented on the basis of number of stages involved in the drying process as Single Stage, Double Stage, and Multi-stage spray dryers. Based on application, the spray dryers are classified by their use in food, pharmaceuticals, and chemical industries, and other uses. By the process of drying, the dryers are diversified into Rotary atomiser spray dryer, Nozzle atomiser spray dryer, Fluidised spray dryer, Centrifugal spray dryer, Closed-loop spray dryer, and Other types. The spray drying equipment market is also segmented by geography as North America, Europe, South America,Asia Pacific, and Middle East and Africa.
By Drying Stage | Single-Stage | ||
Two-Stage | |||
Multi-Stage | |||
By Process | Rotary Wheel (Pressure Nozzle) | ||
Pneumatic Two-Fluid Nozzle | |||
Centrifugal/Spin-Disc | |||
Fluidised Spray Dryer | |||
Closed-Loop (Inert Gas) | |||
By Application | Dairy Products | ||
Infant Formula | |||
Functional and Plant-based Foods | |||
Pharmaceuticals | |||
Dietary Supplements | |||
Others | |||
By Geography | North America | United States | |
Canada | |||
Mexico | |||
Rest of North America | |||
Europe | United Kingdom | ||
Germany | |||
Spain | |||
France | |||
Italy | |||
Netherlands | |||
Sweden | |||
Poland | |||
Belgium | |||
Rest of Europe | |||
Asia-Pacific | China | ||
India | |||
Japan | |||
Australia | |||
South Korea | |||
Indonesia | |||
Thailand | |||
Singapore | |||
Rest of Asia Pacific | |||
South America | Brazil | ||
Argentina | |||
Chile | |||
Columbia | |||
Peru | |||
Rest of South America | |||
Middle East and Africa | Saudi Arabia | ||
South Africa | |||
United Arab Emirates | |||
Nigeria | |||
Morocco | |||
Egypt | |||
Turkey | |||
Rest of Middle East and Africa |
Single-Stage |
Two-Stage |
Multi-Stage |
Rotary Wheel (Pressure Nozzle) |
Pneumatic Two-Fluid Nozzle |
Centrifugal/Spin-Disc |
Fluidised Spray Dryer |
Closed-Loop (Inert Gas) |
Dairy Products |
Infant Formula |
Functional and Plant-based Foods |
Pharmaceuticals |
Dietary Supplements |
Others |
North America | United States |
Canada | |
Mexico | |
Rest of North America | |
Europe | United Kingdom |
Germany | |
Spain | |
France | |
Italy | |
Netherlands | |
Sweden | |
Poland | |
Belgium | |
Rest of Europe | |
Asia-Pacific | China |
India | |
Japan | |
Australia | |
South Korea | |
Indonesia | |
Thailand | |
Singapore | |
Rest of Asia Pacific | |
South America | Brazil |
Argentina | |
Chile | |
Columbia | |
Peru | |
Rest of South America | |
Middle East and Africa | Saudi Arabia |
South Africa | |
United Arab Emirates | |
Nigeria | |
Morocco | |
Egypt | |
Turkey | |
Rest of Middle East and Africa |
Key Questions Answered in the Report
What is the current Spray Drying Equipment Market size?
The Spray Drying Equipment Market is projected to register a CAGR of 7.02% during the forecast period (2025-2030)
What is the current size of the spray drying equipment market?
The spray drying equipment market was valued at USD 6.25 billion in 2025 and is projected to grow to USD 8.77 billion by 2030 at a 7.02% CAGR.
Which application segment is growing fastest?
Pharmaceuticals show the strongest momentum with a 9.15% CAGR through 2030 as drug developers rely on spray-dried dispersions to enhance bioavailability.
Why are multi-stage dryers gaining popularity?
Multi-stage systems deliver tighter thermal control, lower energy consumption, and better protection of heat-sensitive ingredients, making them indispensable for high-value foods and continuous pharmaceutical manufacturing.
Which region will see the quickest growth?
Asia-Pacific will expand at 9.67% CAGR, supported by China’s ICH alignment, favorable trade policies, and surging biotech investments.
Page last updated on: July 3, 2025