Global Spark Plasma Sintering Market - Growth, Trends, COVID-19 Impact, and Forecasts (2023 - 2028)

The Global Spark Plasma Sintering Market is segmented By End-user Applications (Automotive, Manufacturing, Energy & Power, Aerospace & Defense) and Geography.

Spark Plasma Sintering Market Size

Spark Plasma Sintering Market Size
Study Period: 2018 - 2028
Fastest Growing Market: North America
Largest Market: North America
CAGR: 5.9 %

Major Players


*Disclaimer: Major Players sorted in no particular order


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Spark Plasma Sintering Market Analysis

The Spark Plasma Sintering Market is projected to register a CAGR of over 5.9% during the forecast period. The rising adoption of the electric current-assisted sintering method as a tool for the consolidation of various metallic/non-metallic powders and the increasing adoption of the field-assisted sintering technique (FAST) for designing nanomaterials are some of the significant growth drivers for the studied market.

  • In the last couple of decades, elaboration techniques based on high current intensities have attracted substantial interest from industrial sectors. Among these techniques, spark plasma sintering has emerged as the most adopted method in the last few years. The SPS technique has recently made significant advancements in materials science and materials processing due to the capability of fast and efficient densification of various materials and the suitability of the equipment for conducting solid-state syntheses and syntheses.
  • SPS, also known as FAST, is a high-speed powder consolidation technology that develops quality-centered products from nanomaterials. The technology has gained significant attention for its ability to retain nanocrystalline microstructures and create materials with interesting functional properties. SPS systems have surpassed conventional methods, like hot press (HP) sintering, hot isostatic pressing (HIP), or atmospheric furnaces. Micro-spark/plasma is the most common technique among various proposed physical mechanisms for the SPS process.
  • In recent years, SPS has emerged as the preferred option for producing high-strength, ultra-fine crystalline materials; dispersion strengthened materials, thermoelectric or metal-diamond (or generally metal-carbon) composite materials, and sputter targets. Besides, the process facilitates the adjustment of temperature gradients within the sintering body during compaction. It enables the production of gradient and layered materials with widely differing properties (e.g., ZrO2/stainless steel, Al2O3/titanium).
  • The increasing adoption of the SPS method as a tool for consolidating powders is also demonstrated by a large number of papers published in recent years. Although SPS is still an emerging technology, slow developments, research, and applications have been increasingly witnessed in recent years, attracting great attention from the research and industrial sectors. For instance, one of the most common applications of SPS is the sintering of high melting point materials, such as titanium nitride. They have been extensively used in the aerospace industry for compressor, turbine, and pressure piping in an engine, owing to their high corrosion resistance, high strength, and relatively lightweight. These factors are fuelling their deployment in the automotive and defense sector.
  • Some of the industrial applications of SPS include fuel cell materials, high strength and wear-resistant tooling, sputter targets, diamond compaction for abrasives, and the development of pure or mixed metallics, ceramics, or cermets, where maintaining nanometric and fine microstructure is required. The increasing adoption of innovative metals, composite materials in industrial and consumer products, and ceramics is anticipated to grow during the forecast period, owing to their increasing availability and decreasing manufacturing costs.
  • Moreover, during the COVID-19 lockdown, many types of research were carried out in the SPS, which had a positive influence on the studied market growth. For instance, in April 2021, IDAHO researchers will help the industry make high-performance parts inexpensive and durable. Idaho National Laboratory developed advanced capabilities to help the industry design efficient SPS manufacturing processes. The lab’s latest addition, one of the largest machines of its kind worldwide, makes it possible to manufacture new materials at industrially relevant scales. INL designed and built four custom SPS machines that range from supporting small experiments on the bench scale to industrial-scale, large-format, and high-throughput systems.
  • However, SPS requires a significant up-front investment in time and expense. The operational variables include but are not limited to heat ramp rates, material properties, die design and material, hold temperatures and times, force strategies, vacuum, atmospheric conditions, power settings, and cooling conditions. This can act as a restraining factor to the growth of the market.

Spark Plasma Sintering Industry Segmentation

The spark plasma sintering (SPS) is also known as Field Assisted Sintering Technique (FAST). The process uses a high electrical current to rapidly heat a conductive tooling assembly under simultaneous uniaxial pressure inside a vacuum chamber. With no heating elements, extremely rapid heating and cooling of the sample is possible, enabling high-density materials to be sintered with ultra-fine or even nano-sized grain structures. It is one of the sintering approaches to processing biomaterials in the laboratory.

The Global Spark Plasma Sintering Market is segmented By End-user Applications (Automotive, Manufacturing, Energy & Power, Aerospace & Defense) and Geography.

By End-user Application
Energy & Power
Aerospace & Defense
Other End-user Applications
By Geography
North America
Asia Pacific
Latin America
Middle East and Africa

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Spark Plasma Sintering Market Trends

This section covers the major market trends shaping the Spark Plasma Sintering Market according to our research experts:

The Automotive Segment is Expected to Drive the Market's Growth

  • Mg-matrix composites are increasingly used in automotive and aerospace applications. Magnesium (Mg) and its alloys are popular metals in automotive applications. It results mainly from the low density (1.74 g/cm3) of Mg, which aids in reducing fuel consumption and greenhouse gas emissions. The increasing demand for weight-critical applications enforces the enhancement of the mechanical properties of these materials. One of the ways is to combine the light weight of Mg with the superior strength and stiffness of a ceramic.
  • Resulting from this mix, metal-matrix composites based on Mg are increasingly more appealing as advanced materials for important engineering applications. Mg-matrix composites are generally fabricated by molding and powder metallurgy methods; one of the promising ones is spark plasma sintering (SPS). This method is desired for earlier cryomilling of powder materials to protect grains before they increase in size and for powder materials that are difficult to sinter by conventional sintering.
  • The automotive industry, especially the Electric Vehicle sector, is one of the significant opportunities for studied market vendors, where SPS is used in the development of thermoelectric generators. This developing green technology converts waste heat from engine exhaust and industrial plants into electricity.
  • For instance, according to the International Energy Agency's Global EV Outlook 2022 data, sales of electric vehicles (EVs) doubled in 2021 from 2020 to a new record of 6.6 million. In 2012, just 120 000 electric cars were sold worldwide. Nearly 10% of global car sales were electric in 2021, four times the market share in 2019. The global sales of electric cars are rising strongly in 2022, with 2 million sold in the first quarter, up 75% from the same period in 2021.
  • Further, according to the China Association of Automobile Manufacturers (CAAM), in 2021, over 2.9 million battery electric vehicles were sold in China, growing 162% compared to 2020. Moreover, about 603,000 plug-in hybrid cars were sold in China during the same year, an increase of 140% compared to 2020. The upsurge in demand for Evs is expected to offer lucrative opportunities for the studied market.
Global Spark Plasma Sintering Market

Asia Pacific Region to Witness Significant Growth

  • Asia-Pacific is one of the major adopters of the SPS systems, owing to its dominance in the global manufacturing sector, especially in the electronic and semiconductor industries.
  • For instance, according to World Semiconductor Trade Statistics (WSTS), semiconductor sales in China reached USD 16.73 billion in April 2022. The April 2022 figure marks an increase from April 2021, when the sales reached USD 14.8 billion.
  • With the growing compliance with international quality standards, the medical tourism industry is also growing in the Asia Pacific region. Customized bio-materials, such as artificial replacements for bones, require high durability and strength. According to the National Centre for Health Statistics (NCHS), the cost of hip replacement surgery in India is lower by at least a fifth of the cost in western countries. Attracting foreign patients, the need for SPS joint replacement biomaterials is growing.
  • The growing trend of digitization is also witnessed in the studied market. Market vendors are offering products with new features, such as an integrated touch screen control package and full HTML-5 interface, that enables any computer with a modern web browser to connect to the furnace and control the system securely. Vendors are also offering techniques through which data is automatically captured and provides unlimited virtual storage.
  • The countries in the region are also in the top listings of the highest spenders on military and defense. For instance, in March 2022, China hiked its annual defense budget by 7.1% to USD 230 billion from USD 209 billion in 2021, three times that of India's military spending. China's hike in defense spending comes amid the People's Liberation Army's growing incidents of muscle-flexing in the strategic Indo-Pacific region. Such instances offer several opportunities for the expansion of the studied market.
Global Spark Plasma Sintering Market

Spark Plasma Sintering Industry Overview

The Global Spark Plasma Sintering Market is consolidated with the presence of key players like Thermal Technology LLC dominating the market. The service provider requires high capital cost and expertise with the technology for the installation, which is challenging the entry of new players in the market.

  • June 2022 - Safran Corporate Ventures announced that it had made a joint investment with partners in the company Sintermat, a French startup that has developed expertise in spark plasma sintering (SPS), as part of a funding round exceeding EUR 6 million. The other investors comprised UI Investissement, Crédit Agricole de Champagne-Bourgogne via its Carvest fund, and the Definvest fund managed by Bpifrance Investissement on behalf of the French defense procurement agency DGA (Direction Générale de l’Armement).

Spark Plasma Sintering Market Leaders

  1. Fuji Electronic Industrial Co. Ltd.

  2. Dr Fritsch GmbH & Co KG

  3. Thermal Technology LLC

  4. FCT Systeme GmbH

  5. MTI Corporation

*Disclaimer: Major Players sorted in no particular order


Spark Plasma Sintering Market News

  • June 2022 - The national spark plasma sintering (SPS) facility was established at the Department of Materials and Environmental Chemistry at Stockholm University. The facility has two SPS machines, SPS825 and SPS530ET, integrated with the glove box. The SPS facility can subject the materials to rapid sintering cycles in a vacuum or inert atmosphere. The materials include\ ceramics, metals and alloys, intermetallics, composites, and porous materials. The SPS facility can produce sintered materials of both small and large dimensions and handle air-sensitive materials.

Spark Plasma Sintering Market Report - Table of Contents


    1. 1.1 Study Assumptions and Market Definition

    2. 1.2 Scope of the Study




    1. 4.1 Market Overview

    2. 4.2 Industry Attractiveness - Porter's Five Forces Analysis

      1. 4.2.1 Bargaining Power of Suppliers

      2. 4.2.2 Bargaining Power of Consumers

      3. 4.2.3 Threat of New Entrants

      4. 4.2.4 Intensity of Competitive Rivalry

      5. 4.2.5 Threat of Substitutes

    3. 4.3 Industry Value Chain Analysis

    4. 4.4 Assessment of the Impact of COVID-19 on the Industry


    1. 5.1 Market Drivers

      1. 5.1.1 Increase in Defense Budgets Across Geographies

    2. 5.2 Market Restraints

      1. 5.2.1 Highly Consolidated Market





    1. 9.1 By End-user Application

      1. 9.1.1 Automotive

      2. 9.1.2 Manufacturing

      3. 9.1.3 Energy & Power

      4. 9.1.4 Aerospace & Defense

      5. 9.1.5 Other End-user Applications

    2. 9.2 By Geography

      1. 9.2.1 North America

      2. 9.2.2 Europe

      3. 9.2.3 Asia Pacific

      4. 9.2.4 Latin America

      5. 9.2.5 Middle East and Africa


    1. 10.1 Company Profiles

      1. 10.1.1 Fuji Electronic Industrial Co. Ltd.

      2. 10.1.2 Dr Fritsch GmbH & Co KG

      3. 10.1.3 Thermal Technology LLC

      4. 10.1.4 FCT Systeme GmbH

      5. 10.1.5 MTI Corporation

      6. 10.1.6 Shanghai HaoYue Furnace Technology Co.,Ltd.

      7. 10.1.7 Elenix Inc.

      8. 10.1.8 Toshniwal Instruments Madras Pvt. Ltd.

      9. 10.1.9 SinterLand Inc.

    2. *List Not Exhaustive


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Spark Plasma Sintering Market Research FAQs

The Global Spark Plasma Sintering Market is studied from 2018 - 2028.

The Global Spark Plasma Sintering Market is growing at a CAGR of 5.9% over the next 5 years.

North America is growing at the highest CAGR over 2018 - 2028.

North America holds highest share in 2021.

Fuji Electronic Industrial Co. Ltd., Dr Fritsch GmbH & Co KG, Thermal Technology LLC, FCT Systeme GmbH, MTI Corporation are the major companies operating in Global Spark Plasma Sintering Market.

Global Spark Plasma Sintering Industry Report

Statistics for the 2023 Global Spark Plasma Sintering market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Global Spark Plasma Sintering analysis includes a market forecast outlook to 2028 and historical overview. Get a sample of this industry analysis as a free report PDF download.

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