Mobile Crushers And Screeners Market Size & Share Analysis - Growth Trends and Forecast (2026 - 2031)

Global Mobile Crushers And Screeners Market Trends and Insights

Growing Demand for On-Site Crushing to Cut Hauling Costs

Mobile jaw and cone crushers are increasingly stationed within meters of excavation faces, trimming diesel consumption for haul trucks and shortening project schedules by up to one quarter. Rental companies are scaling mixed fleets that can be dispatched on 30-day contracts, converting what was a USD 500,000-USD 1.5 million capital outlay into a predictable operating expense. Sunbelt Rentals generated GBP 8.98 billion (USD 11.4 billion) in the fiscal year ended April 2024, underscoring robust fleet utilization.^{[1]Sunbelt Rentals, “Annual Report 2024,” ashtead-group.com} Persistent construction-equipment operator growth projected by the U.S. Bureau of Labor Statistics further supports long-term equipment demand.^{[2]U.S. Bureau of Labor Statistics, “Construction Equipment Operators,” bls.gov}

Expansion of Construction Sector Amid Urbanization

Metro rail, expressway, and brownfield redevelopment projects across India, Indonesia, and the Gulf states increasingly favour track-mounted crushers that can be relocated weekly as building phases advance. India’s National Infrastructure Pipeline earmarked USD 1.4 trillion for projects through 2025. Mobile screeners also free 2,000-3,000 square meters of scarce city land otherwise occupied by stationary plants, a decisive advantage where zoning restricts heavy industrial footprints.

Rising Mineral Extraction in Emerging Economies

Lithium, cobalt, and copper exploration is accelerating in the Democratic Republic of Congo, Zambia, and Zimbabwe, regions where grid power and paved roads remain limited. Self-contained mobile units allow miners to commence ore processing quickly and truck concentrates to distant smelters, side-stepping multi-year delays tied to fixed plant permitting. Financing for the Inga 3 hydropower project and the Lobito Atlantic Railway highlights the infrastructure wave underpinning equipment adoption.^{[3]World Bank, “Inga 3 Hydropower Project Financing,” worldbank.org}

Adoption of Hybrid-Electric Mobile Crushers for Emission Compliance

The European Union’s Non-Road Mobile Machinery Regulation 2025/14 tightened particulate and NOx ceilings, driving demand for battery-electric and hybrid crushers that can operate in zero-emission zones. Sandvik’s QH443E electric cone crusher consumes 25% less energy than the diesel equivalent and lowers lubricant use by up to 91%, yielding USD 15,000-USD 25,000 annual savings for two-shift operations.^{[4]Sandvik AB, “Sandvik Launches 800i Cone Crusher Series,” sandvik.com}

High Initial Capital Expenditure

Mid-capacity mobile crushers cost USD 500,000-USD 1.5 million, a hurdle for buyers in regions where equipment-finance interest rates remain elevated. Rental penetration still sits below 15% of construction-equipment spending in many African and Southeast Asian nations, hampering access to modern low-emission fleets. Although OEMs such as Metso now market modular platforms that reduce investment per application, high borrowing costs identified in International Monetary Fund outlooks continue to defer outright purchases.

Volatility in Raw Material Prices Impacting Equipment Cost

Copper prices rose 8.1% in 2024 according to the International Monetary Fund, inflating hydraulic-component bills, while lithium and cobalt cost swings inject USD 30,000-USD 50,000 uncertainty into battery packs for fully electric models. OEMs face limited hedging horizons and must either absorb volatility or raise list prices, both scenarios that can delay procurement.

Segment Analysis

By Type: Refurbished Units Gain Momentum

Refurbished equipment accounted for a growing slice of the mobile crushers and screeners market in 2025 and is projected to climb at a 6.90% CAGR through 2031. The segment benefits from certified rebuild programs that deliver up to 90% of new-unit performance at 40-60% lower cost. Caterpillar’s remanufacturing division processed 147 million pounds of returned material in 2023, achieving an 88% core-return rate and underscoring a closed-loop supply chain that resonates with emission-reporting mandates.

Rental fleets exploit the price gap by reserving refurbished units for short-term contracts and deploying new machines on long-duration leases, thereby optimizing asset utilization across customer segments. Although new machines still hold the majority of revenue, lifecycle economics, landfill-disposal fees, and circular-economy legislation in the European Union suggest sustained momentum for rebuilds. Overall, the mobile crushers and screeners market size tied to refurbished sales is likely to rise faster than headline demand.

By Machinery Type: Screeners Narrow the Gap

Mobile screeners logged a 5.81% CAGR outlook, eclipsing crushers’ 5.26% trajectory. Vibratory models dominate thanks to low power draw, but high-tonnage gyratory screeners are gaining share in iron-ore and coal circuits where deck blinding limits linear-screen throughput. EU Directive 2018/851 mandates 70% recovery of construction and demolition waste, driving onsite separation workflows that hinge on versatile screening plants.

OEMs are integrating wind sifters and magnetic separators into screen chassis, converting single-purpose machines into multi-fraction processors. Kleemann’s 10.5 m² triple-deck MOBISCREEN MSS 1102 PRO exemplifies the trend, enabling contractors to create recycled concrete aggregate that meets road-base specifications without trans-shipping material. Such innovations underpin the mobile crushers and screeners market’s pivot toward value-adding separation rather than pure size reduction.

By End-User Industry: Recycling Accelerates

Recycling is set to outpace mining, aggregates, and infrastructure, expanding at a 6.29% CAGR. Landfill-diversion mandates in Europe and California have transformed demolition debris into an input commodity, and municipal contracts increasingly specify recycled content thresholds. The mobile crushers and screeners market size tied to recycling therefore grows in tandem with circular-economy policies.

Mining and metallurgy, while still the largest vertical, faces a flatter trajectory as many majors already operate modern fleets. Nonetheless, planned copper and lithium projects across Africa and Latin America will sustain baseline demand. Aggregate processing remains a key application on expressway and rail developments, yet recycled concrete and asphalt are capturing mix share, further lifting screener adoption.

Note: Segment shares of all individual segments available upon report purchase

By Capacity Range: Sub-200 t/h Units Surge

Compact track-mounted models below 200 t/h throughput are projected to advance at a 6.55% CAGR. These machines support wind-farm access roads, transmission-line corridors, and pipeline rights-of-way where haul distances and space constraints rule out stationary plants. Rubble Master’s 29-tonne RM J110X fits into a 40-foot container and mobilizes in under four hours, demonstrating the engineering focus on logistics-friendly footprints.

The larger 200-500 t/h band remains the revenue mainstay, aligned with mid-tier quarry output and urban demolition. Models above 500 t/h are largely confined to iron-ore, coal, and copper mines where economies of scale and continuous operations justify high-capex installations.

Note: Segment shares of all individual segments available upon report purchase

By Power Source: Electric Adoption Quickens

Contractors, aiming for zero-tailpipe credentials in municipal bids, are driving a forecasted 6.18% CAGR for fully electric models, trailing only behind refurbished growth. Fully electric models are gaining traction due to their ability to meet stringent environmental regulations and reduce operational emissions, making them a preferred choice for urban and municipal projects. By combining diesel generators with batteries, hybrid units are filling off-grid gaps, allowing nighttime operations in noise-sensitive areas. 

These hybrid systems offer flexibility and efficiency, particularly in regions where grid access is limited or unreliable. While diesel-hydraulic equipment remains prevalent in off-grid applications, rising fuel prices and savings on lubricants are bolstering the appeal of electric alternatives. Additionally, advancements in battery technology and the growing availability of charging infrastructure are further enhancing the adoption of electric solutions, reinforcing momentum within the mobile crushers and screeners market.

Geography Analysis

Asia Pacific anchored 42.11% of 2025 revenue, with China, India, and Indonesia investing heavily in rail, road, and affordable housing. The region benefits from both large-scale quarrying and urban redevelopment, ensuring steady equipment turnover. Australia continues to procure above-500 t/h crushers for iron-ore expansions, while Southeast Asian nations prefer mid-capacity units that can navigate tighter job sites.

Africa is expected to post the fastest 5.98% CAGR as lithium and cobalt extraction scales in the Democratic Republic of Congo, Zambia, and Zimbabwe. Mobile plants permit early cash-flow generation ahead of permanent infrastructure completion, and recent upgrades to the Lobito Atlantic Railway further enhance export economics. Funding for hydropower and logistics corridors supports sustained demand for off-grid diesel-hydraulic and hybrid machines.

North America represents the second-largest revenue pool thanks to high rental penetration and an aging interstate network currently under rehabilitation via Infrastructure Investment and Jobs Act allocations. Europe’s mature construction sector shows slower aggregate growth, but stringent emission standards accelerate fleet renewal toward hybrid and electric models, underpinning replacement demand within the mobile crushers and screeners market. South America and the Middle East round out global sales, driven by Brazilian mining expansions and Saudi megaprojects respectively.