Aircraft Brakes Market Size & Share Analysis - Growth Trends And Forecast (2025 - 2030)

Global Aircraft Brakes Market Trends and Insights

Expansion of worldwide aircraft fleets drives sustained brake demand

Boeing’s 2024 outlook calls for 43,975 new jet deliveries over 2024-2043, and 76% of them are single-aisle models that operate high landing-cycle missions, accelerating brake wear and replacement frequency.^{[1]Boeing, “Commercial Market Outlook,” boeing.com} India’s traffic is expanding more than 7% annually, underpinning a need for 2,835 additional aircraft by 2045, which compounds brake demand in both the original-equipment and aftermarket channels. Aircraft retirements remain below historic norms, extending fleet average age and intensifying MRO cycles, including repetitive brake overhauls. Regulatory oversight by ICAO and national authorities standardizes global brake performance benchmarks, ensuring that every newly delivered or overhauled unit meets identical stopping-distance, thermal-fade, and wear-rate criteria.

Industry transition from steel to carbon braking solutions reshapes market dynamics

Operators value carbon brakes because they trim weight and last longer than steel sets; Collins Aerospace’s DURACARB® discs deliver about 35% extra lifespan on Boeing 737NG aircraft, translating into fewer shop visits and lower fuel burn. Safran’s Equipment & Defense division, which bundles landing and carbon-brake products, posted 17.70% organic revenue growth in 2024, a signal of shifting operator preferences toward premium carbon technology. Meanwhile, Mitsubishi Chemical Group has demonstrated carbon-fiber reinforced ceramic matrix composites (CMCs) capable of withstanding 1,500 °C, paving the way for next-generation brake discs that tolerate extreme heat without a mass penalty. New production capacity, such as Collins Aerospace’s USD 200 million Spokane expansion, will lift global carbon brake output by 50%, helping alleviate backlog pressure.

Global defense fleet modernization programs stimulate brake upgrades

The US Air Force’s F-16 brake control redesign pivots to Crane’s Mark V brake-by-wire architecture, removing single-point failures and elevating stopping-distance reliability. Similarly, the B-52J re-engining and drag-chute retrofit aim to cut landing-roll brake wear, spotlighting how propulsion upgrades trigger brake system redesign. FlightGlobal tallied 52,642 active military aircraft worldwide, and order books for 4,350 new fixed-wing combat platforms will require freshly certified brakes and long-term sustainment. NATO standardization aligns performance and maintenance metrics, creating a homogeneous defense aftermarket that encourages multi-country brake supply contracts.

Rising MRO requirements from aging commercial fleets bolster aftermarket revenue

Deferred retirements and delivery delays compel airlines to stretch legacy airframes, raising annual shop visit counts for wheels and brakes. North American and European MRO facilities report high utilization rates as airlines schedule proactive brake overhauls to mitigate operational disruptions. Line-replaceable overhaul kits centered on carbon stacks command premium pricing, so brake OEMs invest in additional field-stocking locations and digital tracking tools that precisely monitor heat-soak cycles and wear thickness to time part replacement. The Asia-Pacific maintenance market is projected to grow to USD 109 billion by 2043, and brake specialist capabilities are a critical slice of that expansion.

Volatile carbon fiber supply constrains production scaling

Aerospace-grade carbon fiber capacity additions lag demand because qualification cycles stretch several years, and most new lines aim at lower-grade products for wind blades, not aircraft brakes.^{[2]CompositesWorld, “Carbon fiber’s changing global landscape,” compositesworld.com} Heat-treatment furnaces and chemical vapor infiltration used to make carbon-carbon discs consume large amounts of electricity and natural gas; fluctuating utility prices squeeze suppliers’ margins and push brake selling prices upward. Extended lead-times for titanium, specialty stainless, and alloy castings—often 30 weeks or more—delay hub and torque-tube deliveries for brake assembly. Geopolitical shipping disruptions add further risk to trans-Pacific logistics, prompting OEMs to dual-source raw materials or consider in-region production shifts.

Certification bottlenecks delay technology implementation

EASA deferred its runway-overrun system mandate by 18 months because OEMs cited shortages of certified suppliers and lengthy test-data reviews. In August 2024, the FAA introduced System Safety Assessments that require every brake installation to demonstrate elimination of significant latent failures; complying with the new rule can prolong project timelines by a year or more. While a five-nation pact strives for harmonized powered-lift rules, brake suppliers still face duplicate audit burdens under FAA and EASA requirements, adding cost and complexity. For airframers racing to launch eVTOLs, a protracted brake qualification window can jeopardize entry-into-service targets, forcing some to select mature hardware over next-generation options.

Segment Analysis

By Product Type: Carbon brakes anchor premium growth

Carbon technology commanded a 65.55% of the aircraft brakes market share in 2024 due to the strength of weight savings that cut fuel burn and increased payload capacity. Steel sets retain a niche in light aircraft and cost-constrained operators, yet carriers are quantifying whole-life savings and switching fleets to carbon at the next overhaul cycle. Carbon-ceramic/CMC variants are the fastest-growing sub-category at a 7.76% CAGR, driven by their 1,500 °C heat-resilience and outstanding fade resistance, critical for repeated short-haul missions.

Manufacturing investments mirror this shift. Collins Aerospace doubled Spokane output with a USD 200 million expansion, and Safran is building a new carbon brake plant in France to shore up European capacity. Certification protocols under FAA Part 25 require brake discs to withstand nine-stop rejected-takeoff tests without structural degradation, and carbon stacks routinely outperform steel in this regime. Environmental regulations favor carbon because it eliminates cadmium plating and reduces particulate emissions versus steel-based linings.

Note: Segment shares of all individual segments available upon report purchase

By Actuation Technology: Hydraulic dominance confronts an electric future

Traditional hydraulics represent 76.34% of the aircraft brakes market size, prized for proven reliability and global MRO familiarity. Electro-hydraulic hybrids add electronic precision while leveraging existing pumps and reservoirs, serving as a bridge technology for new-builds that still share line architecture with legacy fleets. Fully electric systems, or brake-by-wire, are accelerating at a 6.45% CAGR to 2030 as OEMs pursue all-electric secondary power architectures; Safran’s 787 unit sets the precedent, pairing smart-sensor wear gauging with cockpit annunciations.

Military programs expedite adoption: Crane’s Mark V architecture on the F-16 offers dual redundant signal paths that comply with MIL-HDBK-516C airworthiness criteria. Electric brakes reduce hydraulic fluid mass and eliminate thermal soak-back issues that raise wheel-well temperatures in composite fuselages. As battery-electric regional aircraft and eVTOL prototypes mature, lightweight distributed brake actuators with regenerative capabilities are emerging design baselines in preliminary certification packages.

By Aircraft Class: Commercial aviation underpins volume, defense accelerates technology

Commercial operators generated 76.24% of 2024 demand, led by narrowbody programs such as B737 and A320 lines that account for most annual landings. Widebodies contribute higher unit revenue per set due to larger disc diameters and more complex antiskid control valves. Regional jets and turboprops are converting to carbon brakes as airlines chase lower turnaround times and simplified stocking.

Defense fleets, although smaller in volume, drive frontier technology; the US Air Force (USAF) funds brake-by-wire retrofits, and NATO fleets align specification sheets to streamline coalition logistics. General aviation—including business jets—demands high-energy-absorption discs rated for steep-approach landing fields, a design requirement that increasingly tilts toward carbon. Rotorcraft applies mandatory rotor brakes under 14 CFR 27.921, a regulation that ensures safe rotor stoppage before ground personnel approach.^{[3]Safran Group, “Boeing 787 Dreamliner electric brake,” safran-group.com Source: eCFR, “14 CFR 27.921 — Rotor brake,” ecfr.gov}

Note: Segment shares of all individual segments available upon report purchase

By End User: Line-fit secures early revenue, retrofit extends lifecycle value

Linefit contracts supplied 54.44% of the aircraft brakes market in 2024, embedding OEM hardware for decades of follow-on spares. Negotiated alongside airframe purchase agreements, these deals lock in brake specifications and often bundle maintenance packages that guarantee predictable cost per landing over a set horizon.

Retrofit demand grows at 5.53% CAGR through 2030 as carriers seek fuel savings and lower maintenance burden by replacing steel stacks with carbon during heavy checks; Copa Airlines’ B737NG upgrade to Collins carbon brakes is a recent reference. PMA alternatives intensify competition, letting operators mix OEM and non-OEM parts within the same assembly under approved engineering orders. Military life-extension programs recapitalize existing fleets rather than buy new airframes, elevating retrofit scope for brake control computers and high-temperature discs.

Geography Analysis

North America has the largest aircraft brakes market share, at 30.87%, because it combines the world’s biggest military inventory with the densest commercial traffic flows and a mature MRO network.^{[4]FlightGlobal, “2025 World Air Forces review,” flightglobal.com} US-based suppliers benefit from Buy-American preferences and a robust defense budget that accelerates brake modernization cycles on legacy platforms.

Asia-Pacific registers the steepest growth at 6.89% CAGR owing to prolific fleet additions and regulatory streamlining that shortens certification lead-times for new component entrants. Domestic production incentives in China and India foster local assembly of wheels-and-brake subcomponents, reducing import dependency and creating strategic partnerships with global OEMs. 

Europe remains pivotal through Airbus output and stringent environmental directives that steer early adoption of low-emission brake materials. The Middle East and Africa are growing from a small base as Gulf carriers upgrade fleets and African nations add connectivity under the Single African Air Transport Market protocols.