Bio-Based Polypropylene Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Bio-Based Polypropylene Report Segments the Industry by Feedstock (Sugarcane, Corn, Cellulosic Biomass, and More), Product Type (Homopolymer, Random Copolymer, Impact Copolymer), Application (Injection Molding, Films, Textiles, and Other Applications), End-User Industry (Packaging, Automotive, Consumer Goods, and More), and Geography (Asia-Pacific, North America, Europe, and More).

Bio-based Polypropylene Market Size and Share

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Bio-based Polypropylene Market Analysis by Mordor Intelligence

The bio-based polypropylene market is measured at 41.43 kilotons in 2025 and is forecast to reach 104.59 kilotons by 2030, advancing at a 20.35% CAGR during 2025-2030. Demand is expanding as consumer-facing industries translate net-zero promises into concrete material substitutions and as brand owners take advantage of drop-in processing compatibility to accelerate time-to-market for low-carbon products. Injection molding remains the fulcrum of volume growth because it combines geometric freedom with tight dimensional control, enabling automotive, appliance, and consumer goods producers to switch to low-footprint resins without retooling. Feedstock diversification, especially the commercialization of cellulosic biomass pathways, is narrowing cost differentials with fossil-based polypropylene, while mass-balance certification is unlocking capacity expansion by allowing producers to co-process bio-attributed and conventional propylene in existing assets. Headwinds stem from the 85-90% price premium over petro-derived polypropylene, tempered only when rising carbon-pricing schemes amplify the implicit cost of conventional plastics.

Key Report Takeaways

  • By feedstock, sugarcane contributed 61% share of the bio-based polypropylene market size in 2024, whereas cellulosic biomass is set to expand at 24.63% CAGR between 2025-2030.
  • By product type, homopolymer commanded 57% share in 2024, yet impact copolymer is poised for 23.22% CAGR growth through 2030.
  • By application, injection molding held 65% of the bio-based polypropylene market share in 2024 and is forecast to grow at 22.01% CAGR through 2030.
  • By end-user industry, packaging accounted for 42% revenue share in 2024, while automotive is projected to advance at 23.05% CAGR to 2030.
  • By geography, Asia-Pacific led with 41% market share in 2024 and is expected to post the fastest regional CAGR of 24.56% during 2025-2030. 

Segment Analysis

By Feedstock: Sugarcane Dominates While Cellulosic Biomass Accelerates

Sugarcane retains 61% feedstock share in 2024 thanks to mature fermentation infrastructure converting sucrose to ethanol and onward to bio-propylene. Geographical proximity of cane plantations to Brazilian and Thai production hubs underpins supply reliability and anchors a competitive cost base despite feedstock seasonality. The bio-based polypropylene industry now channels learnings from sugarcane process integration to other biomass routes.

Cellulosic biomass, encompassing corn stover, wheat straw, and bagasse, is the fastest riser and set to grow at 24.63% CAGR through 2030. Technological leaps in enzymatic hydrolysis and catalytic dehydration unlock carbohydrates once considered intractable, broadening the feedstock basket and dampening the risk of food-versus-fuel debates. 

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Note: Segment shares of all individual segments available upon report purchase

By Product Type: Homopolymer Foundations, Support Impact Copolymer Growth

Homopolymer grades contributed 57% of global volume in 2024, mainly because they run trouble-free on legacy extrusion, molding, and thermoforming lines. These grades serve mainstream applications such as beverage caps, yogurt cups, and storage bins where rigidity and clarity matter. Producers leverage well-characterized property profiles to shorten qualification cycles, a decisive advantage for converters juggling tight project timelines. 

Impact copolymers are on pace to register a 23.22% CAGR between 2025-2030 as automakers and appliance makers request tougher, low-temperature-resistant parts. The bio-based polypropylene market size for impact copolymers stands to benefit from TPO bumper fascia and luggage-compartment liners, applications where ductility at −20 °C prevents brittle failure. Random copolymers bridge the gap by offering improved clarity and flexibility, nurturing adoption in squeeze bottles, medical syringes, and clear hinged-lid packs. Collectively, the diversification allows buyers to select tailored mechanical and optical attributes while staying inside the renewable-carbon envelope.

By Application: Injection Molding Sustains Versatility Across Industries

Injection molding captured 65% of the bio-based polypropylene market in 2024, owing to its suitability for complex, thin-wall parts that demand dimensional accuracy. During 2025-2030, this application is projected to widen its lead with a 22.01% CAGR as automotive interior, consumer electronics casings, and appliance housings transition to renewable resins that require no mold redesign. 

Films continue to gain traction in snack-food wraps, stand-up pouches, and personal-care overwraps. Producers exploit bio-PP’s barrier parity with fossil-derived PP, enabling downgauging without compromising moisture or aroma retention. The segment benefits from the mass-balance approach, where bio-attributed feedstock is assigned to high-visibility SKUs, allowing brand owners to promote renewable content while keeping plant run rates stable. 

By End-user Industry: Packaging Leads Circular Economy Transition

The packaging sector accounted for 42% of the bio-based polypropylene market share in 2024, anchored by mono-material rigid containers, lidding films, and thin-wall tubs. Multinationals are specifying renewable grades to inch closer to publicized 2030 carbon-reduction trajectories, leveraging bio-PP’s compatibility with mechanical recycling streams. 

Automotive is projected to be the fastest-growing end-use, with a CAGR of 23.05%. Sector players value the resin’s capacity to achieve component mass reduction without triggering new tooling investments, a decisive factor amid tight model-cycle calendars.

Consumer goods maintain a steady pull for bio-PP in houseware, toys, and personal-care packaging, where renewable content claims resonate with eco-conscious shoppers. Textile use cases, particularly spun-bond and needle-punched nonwovens, represent an incremental yet strategic avenue because the negative-carbon potential of certain fiber variants supports brand storytelling in high-volume markets like carpet backing. Medical and healthcare demand is embryonic but influential; ISO-certified grades for diagnostic disposables and sterilizable trays signal future scalability if price points converge.

Bio-based Polypropylene Market
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Note: Segment shares of all individual segments available upon report purchase

Geography Analysis

Asia-Pacific commanded 41% of global demand in 2024 and is projected to outpace all regions with a 24.56% CAGR over 2025-2030. The region’s policy frameworks, notably Japan’s Bio-strategy Roadmap and China’s Five-Year Plan provisions for green materials, drive capital deployment into bio-attributed propylene assets. Domestic converters benefit from ready access to agricultural residues, particularly in Southeast Asia, lowering outbound logistics costs for feedstock and improving plant utilization rates. 

Europe is energized by binding waste-reduction directives and sector-specific recycled-content targets. Automotive component suppliers headquartered in Germany, France, and Italy are rolling out renewable resin specifications across global subsidiaries to maintain harmonized material numbers, thereby lifting transregional demand for bio-PP compounds. \

North America shows accelerating uptake as brand owners align with Science-Based Targets initiatives and as announcements like Braskem’s evaluation of a U.S. bio-based polypropylene plant create domestic supply visibility. The Middle East and Africa hold a smaller baseline today, yet recent ISCC certifications at integrated refinery-petrochemical complexes suggest a strategic pivot toward renewable olefins to diversify revenue streams beyond crude exports.

Bio-based Polypropylene Market
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Competitive Landscape

The bio-based polypropylene market is moderately concentrated and consists of established petrochemical incumbents, specialized biopolymer pioneers, and integrated feedstock-to-resin platforms. Strategic alliances dominate new capacity announcements because no single actor controls the entire renewable value chain. Upstream feedstock specialists secure offtake agreements with polymer producers, while converters sign multi-year supply contracts to lock in assured volumes under mass-balance certification. 

Bio-based Polypropylene Industry Leaders

  1. Braskem

  2. SABIC

  3. LyondellBasell Industries Holdings B.V.

  4. Borealis GmbH

  5. Mitsui Chemicals, Inc.

  6. *Disclaimer: Major Players sorted in no particular order
Bio-based Polypropylene Market - Market Concentration
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Recent Industry Developments

  • December 2024: Braskem introduced bio-circular polypropylene WENEW derived from used cooking oil, targeting restaurant and snack-food packaging.
  • September 2023: SABIC and Taghleef partnered with two Greek firms to produce mono-PP thin-wall containers using certified renewable polymers for in-mould labeling food applications.

Table of Contents for Bio-based Polypropylene Industry Report

1. Introduction

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2. Research Methodology

3. Executive Summary

4. Market Landscape

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 European Union's packaging laws to drive the adoption of Bio-based Polypropylene Rigid Packaging
    • 4.2.2 Automotive OEM Lightweighting Targets to Drive Bio-based Polypropylene Demand
    • 4.2.3 Net-zero packaging commitments by FMCG brands to influence flexible Bio-based Polypropylene film demand
    • 4.2.4 Growing Emphasis on sustainable textiles to drive the demand for Bio-based Polypropylene.
    • 4.2.5 Growing emphasis on sustainability to boost the use of premium compostable Bio-based Polypropylene filaments in medical prototyping
  • 4.3 Market Restraints
    • 4.3.1 The high cost production cost of bio-based polypropylene in comparison to conventional popypropylene
    • 4.3.2 Bio-based polyropylene's lower heat-distortion temperature limits its use in under-hood automotive applications.
    • 4.3.3 The lack of harmonized biomass balance certification is delaying Middle-East OEM adoption of bio-based polypropylene.
  • 4.4 Value Chain Analysis
  • 4.5 Regulatory Outlook
  • 4.6 Porter's Five Forces
    • 4.6.1 Bargaining Power of Suppliers
    • 4.6.2 Bargaining Power of Buyers
    • 4.6.3 Threat of New Entrants
    • 4.6.4 Threat of Substitutes
    • 4.6.5 Degree of Competition

5. Market Size and Growth Forecasts (Volume)

  • 5.1 By Feedstock
    • 5.1.1 Sugarcane
    • 5.1.2 Corn
    • 5.1.3 Cellulosic Biomass
    • 5.1.4 Waste Cooking Oil and Used Oils
    • 5.1.5 Others (Algae, Lignin, Etc.)
  • 5.2 By Product Type
    • 5.2.1 Homopolymer
    • 5.2.2 Random Copolymer
    • 5.2.3 Impact Copolymer
  • 5.3 By Application
    • 5.3.1 Injection Molding
    • 5.3.2 Films
    • 5.3.3 Textiles
    • 5.3.4 Other Applications (Foams, Blow Molding, Extrusion Coating)
  • 5.4 By End-user Industry
    • 5.4.1 Packaging
    • 5.4.2 Automotive
    • 5.4.3 Consumer Goods
    • 5.4.4 Textile
    • 5.4.5 Medical and Healthcare
    • 5.4.6 Other End-user Industries (Electronics, Building and Construction and Agriculture)
  • 5.5 By Geography
    • 5.5.1 Asia-Pacific
    • 5.5.1.1 China
    • 5.5.1.2 India
    • 5.5.1.3 Japan
    • 5.5.1.4 South Korea
    • 5.5.1.5 ASEAN Countries
    • 5.5.1.6 Rest of Asia-Pacific
    • 5.5.2 North America
    • 5.5.2.1 United States
    • 5.5.2.2 Canada
    • 5.5.2.3 Mexico
    • 5.5.3 Europe
    • 5.5.3.1 Germany
    • 5.5.3.2 United Kingdom
    • 5.5.3.3 France
    • 5.5.3.4 Italy
    • 5.5.3.5 Rest of Europe
    • 5.5.4 South America
    • 5.5.4.1 Brazil
    • 5.5.4.2 Argentina
    • 5.5.4.3 Rest of South America
    • 5.5.5 Middle-East and Africa
    • 5.5.5.1 Saudi Arabia
    • 5.5.5.2 South Africa
    • 5.5.5.3 Rest of Middle-East and Africa

6. Competitive Landscape

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share (%)/Ranking Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
    • 6.4.1 Avient Corporation
    • 6.4.2 Borealis GmbH
    • 6.4.3 Braskem
    • 6.4.4 Danimer Scientific
    • 6.4.5 FKuR
    • 6.4.6 Global Bioenergies
    • 6.4.7 Impact Recycling
    • 6.4.8 LanzaTech
    • 6.4.9 LyondellBasell Industries Holdings B.V.
    • 6.4.10 Mitsui Chemicals, Inc.
    • 6.4.11 Neste
    • 6.4.12 Reliance Industries Limited
    • 6.4.13 SABIC
    • 6.4.14 Solvay
    • 6.4.15 TotalEnergies
    • 6.4.16 Toyota Tsusho Corporation
    • 6.4.17 Trifilon AB

7. Market Opportunities and Future Outlook

  • 7.1 White-Space and Unmet-Need Assessment
  • 7.2 Increasing Demand for Sustainable Agricultural Practices
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Global Bio-based Polypropylene Market Report Scope

Bio-based polypropylene is a polymer created using natural resources such as sugarcane, maize, vegetable oil, and other biomass. These polymers are progressively replacing traditional plastics. The bio-based polypropylene market report is segmented by application and geography. The market is segmented into injection molding, textiles, films, and other applications based on application. The report also covers the market size and forecast in 11 countries across major regions. The report offers market size and forecast for bio-based polypropylene in terms of volume (Kilotons) for all the above segments.

By Feedstock Sugarcane
Corn
Cellulosic Biomass
Waste Cooking Oil and Used Oils
Others (Algae, Lignin, Etc.)
By Product Type Homopolymer
Random Copolymer
Impact Copolymer
By Application Injection Molding
Films
Textiles
Other Applications (Foams, Blow Molding, Extrusion Coating)
By End-user Industry Packaging
Automotive
Consumer Goods
Textile
Medical and Healthcare
Other End-user Industries (Electronics, Building and Construction and Agriculture)
By Geography Asia-Pacific China
India
Japan
South Korea
ASEAN Countries
Rest of Asia-Pacific
North America United States
Canada
Mexico
Europe Germany
United Kingdom
France
Italy
Rest of Europe
South America Brazil
Argentina
Rest of South America
Middle-East and Africa Saudi Arabia
South Africa
Rest of Middle-East and Africa
By Feedstock
Sugarcane
Corn
Cellulosic Biomass
Waste Cooking Oil and Used Oils
Others (Algae, Lignin, Etc.)
By Product Type
Homopolymer
Random Copolymer
Impact Copolymer
By Application
Injection Molding
Films
Textiles
Other Applications (Foams, Blow Molding, Extrusion Coating)
By End-user Industry
Packaging
Automotive
Consumer Goods
Textile
Medical and Healthcare
Other End-user Industries (Electronics, Building and Construction and Agriculture)
By Geography
Asia-Pacific China
India
Japan
South Korea
ASEAN Countries
Rest of Asia-Pacific
North America United States
Canada
Mexico
Europe Germany
United Kingdom
France
Italy
Rest of Europe
South America Brazil
Argentina
Rest of South America
Middle-East and Africa Saudi Arabia
South Africa
Rest of Middle-East and Africa
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Key Questions Answered in the Report

What is the current size of the bio-based polypropylene market?

The bio-based polypropylene market stands at 41.43 kilotons in 2025 and is projected to grow rapidly through 2030.

Which application dominates demand for bio-based polypropylene?

Injection molding commands 65% of demand in 2024 because its processing flexibility allows quick substitution without tooling changes.

Why is Asia-Pacific the leading regional market?

Asia-Pacific benefits from abundant agricultural residues, government bioeconomy initiatives, and accelerated investment in renewable propylene capacity, giving it 41% share in 2024.

How much more expensive is bio-based polypropylene than conventional polypropylene?

Production cost analyses indicate an 85-90% premium, driven by smaller scale plants and more complex conversion steps.

Which end-use industry is forecast to grow fastest?

Automotive applications are expected to expand at a 23.05% CAGR between 2025-2030 as OEMs pursue weight reduction and sustainability targets.