Aircraft Arresting System Market Size & Share Analysis - Growth Trends & Forecasts

Global Aircraft Arresting System Market Trends and Insights

Expansion of Fifth-Generation Combat Aircraft Fleets

F-35 variants place unprecedented loads on arresting hooks, prompting rapid material upgrades and hook-point redesigns to meet 15-engagement life requirements. Carrier-borne F-35C testing revealed early wear that forced replacement after single-digit cycles, driving innovation in high-strength alloys. Elevated approach weights, 18,000 lbs with full payload, require larger energy-absorber capacity, fueling procurement of electromagnetic systems able to modulate deceleration precisely. Marine Corps trials with M-31 gear at Twentynine Palms proved the aircraft’s flexibility for Expeditionary Advanced Base Operations. The US FY 2025 aviation budget of USD 61.2 billion underwrites aircraft and corresponding arresting upgrades.

Growth in Short-Runway and Expeditionary Airfield Operations

Distributed-operations doctrine pushes arresting systems into austere zones. The Air Force’s Mobile Aircraft Arresting System (MAAS) can be installed on gravel or asphalt in two hours by six airmen. Exercises such as Operation BEEFY validated the MAAS deployment for F-16s under challenging weather. Expeditionary interest extends to adapting Electromagnetic Aircraft Launch System (EMALS) for shore bases, offering catapult-like flexibility without full-length runways. These deployments enlarge the aircraft arresting system market as nations harden dispersed operating bases.

Global Safety-Regulation Convergence toward Runway-End Over-Run Protection

Canada’s 2022 rules mandate 150m Runway End Safety Areas at busy airports, allowing EMAS where terrain limits expansion.^{[1]Government of Canada, “Regulations Amending the Canadian Aviation Regulations,” gazette.gc.ca} ICAO’s Global Runway Safety Action Plan aligns developing and advanced states on excursion mitigation through engineered materials. The FAA has begun canvassing the industry for next-generation EMAS as early units near the end of their design life, a signal of continuing demand. Such harmonization facilitates cross-border certification and economies of scale, expanding the aircraft arresting system market.

Technological Shift from Hydraulic to Electromagnetic and Rotary-Friction Systems

General Atomics’ EMALS and Advanced Arresting Gear (AAG) surpassed 8,000 cycles during post-delivery trials and withstood shock testing, proving combat reliability.^{[2]General Atomics Electromagnetic Systems, “EMALS and AAG Successful Performance,” ga.com} Electromagnetic arrestors reduce parts count and maintenance hours, while offering real-time force modulation that lowers airframe stress. Research into eddy-current braking pairs electromagnetic torque with conventional hydraulic absorption for finer control, indicating a hybrid future. International cooperation, such as the US-India working group on carrier technology, broadens export horizons.

High Up-Front Capital Expenditure and Lengthy Certification Cycles

Full EMAS installation can exceed USD 10 million per runway end, forcing smaller airports to rely on FAA grants that cover up to 95%, yet remain competitive to secure. Defense programs face similar burdens; AAG unit costs breached procurement thresholds after design changes, underscoring certification complexity in new technology. Proprietary systems limit vendor competition, elevating acquisition and lifecycle costs, which restrains broader adoption in the aircraft arresting system industry.

Supply-Chain Dependence on Specialty Alloys and High-Cycle Springs

Arresting gear relies on high-strength wire ropes and titanium springs, with limited suppliers. Obsolescence tracking under the Defense Logistics Agency’s DMSMS program flags critical shortages that can idle systems. Cold-dwell fatigue in titanium threatens component life, spurring stricter inspection intervals that elevate maintenance costs. Disruptions ripple through production schedules, delaying deliveries and increasing the risk profile for expansion projects in the aircraft arresting system market.

Segment Analysis

By Platform: Sea-Based Systems Drive Innovation

Sea-based platforms are forecast to grow at an 8.35% CAGR, closing the gap with dominant land installations with a 64.55% aircraft arresting system market share in 2024. Fleet expansion in Asia-Pacific—including China’s Fujian and South Korea’s CVX—requires electromagnetic arrestors to handle heavier jets and future unmanned systems. US–French collaboration on next-generation carriers signals similar technology migration to Europe.

Land systems remain essential for dispersed operations. MAAS enables two-hour deployment on roads and packed earth, supporting fighter detachments without traditional infrastructure.^{[3]US Air Force, “Airfield Recovery–MAAS Handbook,” e-publishing.af.mil} Commercial airports adopt EMAS, where terrain blocks runway extensions, with more than 500 installations recorded by 2024. Both trends sustain a diversified aircraft arresting system market.

Note: Segment shares of all individual segments available upon report purchase

By Technology Type: Engineered Material Arresting System (EMAS) Disrupts Traditional Dominance

Engineered Material Arresting System (EMAS) revenue grows at a 9.24% CAGR, eroding the 37.24% share held by Cable and Reel designs. FAA studies on next-generation materials anticipate end-of-life replacement waves, opening space for lighter, recyclable blocks that maintain crush characteristics. Finite-element tests of pervious concrete confirm its capacity to decelerate aircraft rapidly while simplifying drainage, demonstrating future low-carbon options.

Cable and Reel remains entrenched in legacy bases because of hook compatibility and lower purchase cost. Rotary-friction units offer middle-ground solutions for regional airports needing reliable performance without electromagnetic complexity. Electromagnetic designs secure flag-carrier interest due to higher sortie rates and simplified maintenance cycles, positioning them as the premium tier in the aircraft arresting system market.

By End User: Aircraft Carriers Accelerate Growth

Aircraft carriers are projected to climb at an 8.79% CAGR, sustained by Indo-Pacific naval build-ups. South Korea’s 45,000-ton CVX intends to field F-35Bs with potential STOBAR upgrades that demand advanced arresting technology. US–India dialogue on electromagnetic recovery broadens the export pool US Navy.

Military airbases, holding 42.57% of 2024 revenue, invest in mobile gear that supports agile combat employment. Commercial airports respond to excursion liability, with EMAS credited for 18 successful saves protecting 419 occupants, Federal Aviation Administration. Converging military and civil standards streamline certification and bolster the aircraft arresting system market size.

Note: Segment shares of all individual segments available upon report purchase

By Component: Control Systems Lead Innovation

Control and monitoring units expand at a 7.91% CAGR as operators shift to predictive maintenance platforms with embedded sensors. Sustainable energy-recovery research illustrates the potential to harvest landing energy into grid power, covering aircraft from A319 to A380. Energy absorbers remain foundational, representing 37.29% of 2024 revenue, yet must evolve to manage heavier fifth-generation fighters.

Hook and cable durability drives R&D into advanced wire alloys; military carriers are adopting compact swaging machines for at-sea cable repairs that once required shore facilities. Improved foundations and anchoring systems accelerate MAAS deployment, underscoring infrastructure’s strategic weight in the aircraft arresting system market.

By Fit: Retrofit Applications Gain Momentum

Retrofits grow at a 7.19% CAGR as aging systems struggle with heavier aircraft and tightened regulations. Belgium’s upgrade of rotary-friction absorbers through Curtiss-Wright illustrates European demand for modernization without full replacement. FAA funding prioritizes safety at existing runways, keeping retrofit budgets buoyant.

New builds still dominate, accounting for 56.47% of 2024 revenue. Asia-Pacific greenfield bases specify electromagnetic technology from inception, bypassing legacy hybrids. Rapid-setback guidance published in 2025 trims MAAS setup to two hours, aligning with expeditionary doctrine and supporting fresh procurements.

Geography Analysis

North America retains a 40.45% share of the aircraft arresting system market, anchored by the US Navy’s AAG program and an FAA mandate that has delivered more than 500 EMAS runway ends. Canada’s 150 m safety-area rule further expands civil demand, especially at land-locked airports, while Curtiss-Wright's collaboration on helicopter handling builds specialized niches. The FAA’s USD 4.0 billion airport-grant line item for 2026 sustains capital flows into safety infrastructure.

Asia-Pacific is the fastest-expanding region, with an 8.25% CAGR, propelled by China’s multi-carrier fleet and India’s collaboration on next-generation electromagnetic recovery. South Korea’s CVX program underscores the region's appetite for advanced solutions. ICAO’s Asia-Pacific Aerodrome Design Task Force has codified runway-end safety, ensuring steady civil aviation demand.

Europe maintains incremental growth driven by NATO standardization. French and Belgian upgrades reinforce a shared supplier base, easing logistics for deployed operations, Air Force Technology. Emerging markets in Africa embrace ICAO guidance; Sierra Leone’s safety plan specifies arresting systems where terrain prevents wider safety areas. The Middle East leverages US and European foreign military sales channels for carrier and land-based gear, diversifying the global aircraft arresting system market.