Mass Flow Controller Market Size
| Study Period | 2019 - 2030 |
| Market Size (2025) | USD 1.92 Billion |
| Market Size (2030) | USD 2.67 Billion |
| CAGR (2025 - 2030) | 6.80% |
| Fastest Growing Market | Asia Pacific |
| Largest Market | North America |
| Market Concentration | Low |
Major Players*Disclaimer: Major Players sorted in no particular order |
Mass Flow Controller Market Analysis
The Mass Flow Controller Market size is estimated at USD 1.92 billion in 2025, and is expected to reach USD 2.67 billion by 2030, at a CAGR of 6.8% during the forecast period (2025-2030).
- Industries such as semiconductor manufacturing, pharmaceuticals, and chemical processing are increasingly turning to mass flow controllers (MFCs) due to their need for high precision in monitoring and controlling gas and liquid flows.
- As Industry 4.0 gains momentum, the melding of MFCs with smart sensors, data analytics, and cloud monitoring is revolutionizing process control. This integration enhances performance tracking, enables real-time adjustments, and facilitates predictive maintenance, all of which boost operational efficiency.
- The semiconductor sector stands out as a primary consumer of MFCs, especially for managing process gases and vacuum systems. With global demand surging for electronic devices ranging from smartphones to IoT gadgets, semiconductor fabrication plants are ramping up production. This uptick not only heightens the demand for MFCs but also underscores the industry's shift towards ultra-pure gases and stringent process controls, further amplifying the need for precision.
- In the energy sector, MFCs are pivotal for applications spanning fuel cell testing to hydrogen production and natural gas systems. As the industry pivots towards renewable energy and cleaner technologies, the demand for MFCs in regulating gases like hydrogen, oxygen, and nitrogen is on the rise. Furthermore, with a growing emphasis on cleaner technologies be it carbon capture, biofuels, or electric vehicles MFCs are set to be instrumental in ensuring optimal gas flow.
- Industries dependent on older technologies often face challenges when integrating mass flow controllers (MFCs) into their systems. This intricate process demands specialized technical expertise and can lead to operational downtime, incurring extra costs. As industries increasingly embrace smart systems, ensuring MFCs integrate smoothly with these advancements necessitates significant investments to upgrade outdated infrastructures.
Mass Flow Controller Market Trends
Oil & Gas is Expected to Witness Remarkable Growth
- The Mass Flow Controller (MFC) market is expected to grow significantly within the Oil & Gas industry, fueled by the increasing need for precise control and measurement of gas and liquid flows across exploration, production, refining, and distribution activities.
- The Oil & Gas sector relies on highly accurate measurement and regulation of fluid and gas flow in upstream (exploration and production) and downstream (refining and distribution) operations. MFCs are critical in maintaining precise flow control, which is essential for ensuring process efficiency, safety, and product quality.
- With growing emphasis on reducing operational costs, Oil & Gas companies are prioritizing energy efficiency. Mass Flow Controllers (MFCs) help achieve this by maintaining optimal gas and liquid flow rates, thereby reducing waste and energy usage.
- The adoption of automation and digitalization in the Oil & Gas industry has led to increased demand for smart sensors and automated systems for real-time flow monitoring. MFCs serve as key components in smart process control systems within Oil & Gas facilities. These systems, powered by MFCs, enable continuous monitoring, predictive maintenance, and optimization, enhancing the lifespan and performance of critical assets such as pipelines, compressors, and pumps.
- The global expansion of the Oil & Gas industry, particularly in emerging markets, has driven infrastructure development in areas such as oil refining, transportation pipelines, petrochemical plants, and distribution networks. This growth underscores the need for advanced flow control solutions like MFCs to ensure the efficient and safe transportation of oil, natural gas, and petrochemical products.
Asia Pacific is Expected to Witness a High Market Growth Rate
- Rapid industrialization, technological advancements, and heightened demand for precision in sectors like semiconductors, Oil & Gas, energy, and chemical processing are propelling the mass flow controller (MFC) market in the Asia Pacific region. Furthermore, the region's intensified emphasis on automation, energy efficiency, and environmental sustainability bolsters the MFC demand.
- Industries such as semiconductors, automotive, chemicals, and pharmaceuticals in the Asia Pacific heavily depend on precise flow control for their production processes. This reliance underscores the essential role of MFCs in upholding efficiency and quality standards. With the rise of industrial automation, regional manufacturers are turning to advanced control systems driven by MFCs to streamline production, reduce waste, and maintain quality consistency. In semiconductor manufacturing, MFCs are pivotal for regulating gases and liquids in processes like chemical vapor deposition (CVD), etching, and cleaning.
- As the appetite for consumer electronics, 5G technology, and automotive electronics surges, the demand for precision in semiconductor manufacturing intensifies, subsequently boosting the need for high-accuracy mass flow controllers. The Asia Pacific energy sector is witnessing a transformative shift, with nations pivoting towards cleaner energy avenues, including renewables (solar, wind, hydrogen) and natural gas. As the appetite for Liquefied Natural Gas (LNG) and hydrogen production escalates, MFCs become indispensable for gas flow control in liquefaction, transportation, and distribution.
- Moreover, in light of tightening environmental regulations and a nationwide push for energy efficiency, MFCs are instrumental in upholding emission standards and fine-tuning gas flows, paving the way for cleaner energy production. This trend is especially pronounced in nations like China, India, and Japan, where governmental policies champion cleaner energy technologies. Across the Asia Pacific, governments are prioritizing energy efficiency, environmental stewardship, and technological progress. China's government is fervently backing initiatives to curtail energy consumption and enhance air quality, amplifying the demand for mass flow controllers in its automotive, chemical, and energy sectors.
Mass Flow Controller Industry Overview
The mass flow controller market is highly fragmented, with global and local conglomerates and specialized players operating across various segments. While several large multinational companies dominate specific high-value segments, numerous regional and niche players contribute to the overall competition, making the market highly diverse. This fragmentation is driven by the demand for mass flow controllers across a wide range of end-user verticals, allowing both large and small companies to coexist and thrive in the market.
Leading companies in the mass flow controller market include HORIBA, Ltd., Sensirion AG, MKS Instruments, Teledyne Technologies Incorporated, Bronkhorst, and Others. These companies have established strong brand recognition and extensive global operations, enabling them to command significant market share. Their strengths lie in innovation, broad product portfolios, and strong distribution networks. These leaders often engage in strategic acquisitions and partnerships to maintain their competitive edge and expand their market reach.
Companies in the MFC market are prioritizing improvements in the accuracy, response time, and control capabilities of their products. By designing mass flow controllers with enhanced precision, expanded flow ranges, and compatibility with a variety of gases and liquids, these companies are establishing themselves as market leaders. Many firms are focusing on creating smaller, more compact MFCs and integrating them into systems with advanced control features. Additionally, the adoption of smart sensors, IoT, and real-time monitoring systems is accelerating to enhance operational efficiency.
Mass Flow Controller Market Leaders
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HORIBA, Ltd.
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Sensirion AG
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MKS Instruments
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Teledyne Technologies Incorporated
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Brooks Instrument
- *Disclaimer: Major Players sorted in no particular order
Mass Flow Controller Market News
- March 2024: Brooks Instrument unveiled its new GF120xHT Series high-temperature thermal mass flow controller. Marking a significant milestone, this is the company's inaugural high-temperature mass flow controller in the GF lineup, tailored specifically for the solid and liquid precursors pivotal to semiconductor manufacturing. The GF120xHT Series MFC flow module boasts an operational range of 45°C to 150°C. In contrast, traditional thermal MFCs are limited to a maximum of 50°C. With this expanded operating range, the GF120xHT Series ensures precise vapor delivery to the process chamber, regardless of whether the material is in liquid or solid form at room temperature.
- March 2024: Siemens USA has unveiled an upgraded and expanded portfolio of its SITRANS FC Coriolis Mass Flowmeters. The latest Coriolis lineup boasts cutting-edge digital technology, ensuring top-notch precision for nearly any in-line flow measurement task. Catering to diverse sectors, Siemens' Coriolis instruments find applications in process control, industrial measurement, food preparation, and laboratory research. Designed for seamless integration, these instruments promise to save users time, resources, and capital in their existing systems and processes.
Mass Flow Controller Industry Segmentation
Mass Flow Controllers (MFCs) measure and regulate the flow of gases or liquids in various systems. By adjusting the flow path, MFCs maintain a precise and consistent flow rate, compensating for fluctuations in pressure, temperature, and other influencing factors.
The study tracks the revenue accrued through the sale of mass flow controller by various players across the globe. It also tracks the key market parameters, underlying growth influencers, and major vendors operating in the industry, which supports the market estimations and growth rates over the forecast period. The study further analyses the overall impact of COVID-19 aftereffects and other macroeconomic factors on the market. The report’s scope encompasses market sizing and forecasts for the various market segments.
The mass flow controller market is segmented by material type (stainless steel and exotic alloys), flow rate (low flow rate, medium flow rate, and high flow rate), product type (differential pressure flow meter, thermal mass flow meter, and coriolis mass flow meter), industry(oil & gas, pharmaceutical, food & beverages, chemical, healthcare & life sciences, semiconductor, water & wastewater treatment, and others), and geography (North America, Europe, Asia Pacific, Middle East and Africa, and Latin America. The market sizes and forecasts regarding value (USD) for all the above segments are provided.
| By Material Type | Stainless Steel |
| Exotic Alloys | |
| By Flow Rate | Low Flow Rate |
| Medium Flow Rate | |
| High Flow Rate | |
| By Product Type | Differential Pressure Flow Meter |
| Thermal Mass Flow Meter | |
| Coriolis Mass Flow Meter | |
| By Industry | Oil & Gas |
| Pharmaceutical | |
| Food & Beverages | |
| Chemical | |
| Healthcare & Life Sciences | |
| Semiconductor | |
| Water & Wastewater Treatment | |
| Others | |
| By Geography*** | North America |
| Europe | |
| Asia | |
| Australia and New Zealand | |
| Middle East and Africa | |
| Latin America |
Mass Flow Controller Market Research FAQs
How big is the Mass Flow Controller Market?
The Mass Flow Controller Market size is expected to reach USD 1.92 billion in 2025 and grow at a CAGR of 6.80% to reach USD 2.67 billion by 2030.
What is the current Mass Flow Controller Market size?
In 2025, the Mass Flow Controller Market size is expected to reach USD 1.92 billion.
Who are the key players in Mass Flow Controller Market?
HORIBA, Ltd., Sensirion AG, MKS Instruments, Teledyne Technologies Incorporated and Brooks Instrument are the major companies operating in the Mass Flow Controller Market.
Which is the fastest growing region in Mass Flow Controller Market?
Asia Pacific is estimated to grow at the highest CAGR over the forecast period (2025-2030).
Which region has the biggest share in Mass Flow Controller Market?
In 2025, the North America accounts for the largest market share in Mass Flow Controller Market.
What years does this Mass Flow Controller Market cover, and what was the market size in 2024?
In 2024, the Mass Flow Controller Market size was estimated at USD 1.79 billion. The report covers the Mass Flow Controller Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the Mass Flow Controller Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.
Mass Flow Controller Industry Report
Statistics for the 2025 Mass Flow Controller market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Mass Flow Controller analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.
