Feed Processing Machinery Market Size & Share Analysis - Growth Trends And Forecast (2025 - 2030)

Global Feed Processing Machinery Market Trends and Insights

Rapid Shift Toward Fully Automated and IoT Enabled Feed Mills

Fully networked mills with edge-computing controllers are transforming throughput efficiency. Bühler’s PelletingPro adjusts die compression every 30 seconds, reducing energy consumption by 8% and pellet breakage by 12%. Andritz’s Metris suite monitors 40 sensor points per mill, reducing unscheduled stoppages by 30% during a 2024 trial in Thailand. CPM’s real-time vision system automatically adjusts steam injection when pellet durability declines. For mega-farms operating continuously, these improvements in uptime are essential. Compliance with ISO 22000 standards and upcoming EU traceability regulations has made the use of automated quality logs a procurement requirement. Mid-sized mills without these capabilities risk losing supply contracts.

Expansion of Industrial Livestock Mega-Farms

In 2024, farms in China with over 5,000 sows accounted for 68% of the country's pork production, driving increased demand for pellet mills with a capacity of 40-60 metric tons per hour^{[1]Source: China Ministry of Agriculture and Rural Affairs, “Livestock Statistics 2024,” moa.gov.cn}. Brazil's JBS invested in a poultry complex equipped with twin-shaft mixers and automated micro-dosing systems. Meanwhile, Vietnam's CP Group implemented Wenger twin-screw extruders to enhance the production of piglet starter feed. High-volume operations benefit from internalizing feed costs, utilizing advanced automation, and adjusting feed recipes daily based on growth data. While this model is less prevalent in India's fragmented poultry industry, it is now being supported by subsidized loan programs.

Rising Demand for Floating and Micro-Pellet Lines in Aquafeed

The aquaculture feed market is experiencing rapid growth as producers of shrimp, tilapia, and salmon increasingly adopt floating pellets that remain stable for up to eight hours. New installations in countries such as Vietnam, Ecuador, and Norway are predominantly utilizing twin-screw extruders, which control starch gelatinization at temperatures between 120°C and 140°C. Floating feed diets reduce feed waste by 18% and enhance feed conversion ratios. Micro-pellet production lines for hatcheries depend on fine pulverizers to achieve particle sizes ranging from 0.3 to 0.8 millimeters. Regulatory initiatives, including the Food and Agriculture Organization’s Blue Transformation program, which aims to reduce reliance on fishmeal, are driving demand for more adaptable extruder technologies.

Government Incentives for Domestically Built Agro-Machinery

Subsidy programs are driving orders toward domestic suppliers. India’s Production-Linked Incentive scheme offers 15% capital support for machinery incorporating at least 60% local content, resulting in increased bookings for Lark Engineering^{[2]Source: Department of Food Processing Industries India, “Production-Linked Incentive Scheme,” mofpi.nic.in}. Similarly, China’s Made in China 2025 initiative has enhanced the agricultural machinery sector, enabling Jiangsu Muyang to achieve a 22% growth in domestic orders in 2024.

Volatility in Stainless Steel and Fabricated Metal Prices

Stainless steel costs increased by 18% year-over-year in early 2024 due to a tightening nickel supply and rising energy costs in Europe^{[3]Source: London Metal Exchange, “Stainless Steel Price Index 2024,” lme.com}. Austenitic grades, including 304 and 316L, account for approximately 45% of a pellet mill's bill of materials. Andritz implemented a 12% surcharge, leading South American buyers to postpone projects, while smaller Asian fabricators experienced margin reductions of up to 300 basis points. Currency fluctuations further exacerbated costs, increasing landed expenses for import-reliant buyers and encouraging a shift toward domestic alternatives.

High Up-Front Cost Limiting Adoption Among Small and Mid Feed Mills

Turnkey pellet lines with a capacity of 10 metric tons per hour are priced starting at USD 800,000, while twin-screw extruders begin at USD 1.5 million. These costs exceed the annual revenue of many mills in regions such as South Asia and Africa. In 2024, India’s rural credit agency declined 68% of feed-mill loan applications due to insufficient collateral, prompting operators to lease second-hand Chinese equipment at high interest rates^{[4]Source: NABARD, “Feed-Mill Credit Rejections 2024,” nabard.org}. In countries with subsidized programs, such as those offered by the Brazilian Development Bank or China’s Agricultural Development Bank, adoption rates tend to be higher. A two-tier technology landscape remains, dividing automated mega-farms from manually operated smallholder farms.

Segment Analysis

By Function: Pelleting Dominates, Extrusion Accelerates on Aquafeed Demand

Pelleting equipment accounted for 38.2% of the feed processing machinery market share in 2024, highlighting its importance in poultry, swine, and ruminant diets. Pellets enhance feed conversion ratios by up to 12%, making them a critical component in animal nutrition. The market size for pelleting lines is projected to grow in alignment with the overall feed processing machinery market through 2030. This growth is supported by the continued requirement for conditioners that inject steam at 90°C and coolers that reduce moisture levels below 12%, ensuring compliance with ISO 22000 standards. Suppliers are focusing on differentiation through innovations such as quick-change dies and energy-efficient paddles. Bühler’s DPMS modules enable die set changes within 30 minutes, while CPM’s Turbo Conditioner has increased throughput by 15% by enhancing mash uniformity. Integrated cooling and drying modules help prevent mold formation during storage, and real-time vision systems are employed to monitor pellet durability.

Extrusion systems are anticipated to achieve the highest CAGR of 8.8%, driven by twin-screw designs that meet the specific requirements of aquaculture for floating pellets and micro-feeds. The market share for extrusion systems is expanding as twin-screw barrels can be reconfigured for different diets, such as shrimp, tilapia, or salmon, without requiring disassembly. This reduces changeover times from hours to minutes. The advancements align with the increasing precision in nutrition programs, which demand tighter particle-size tolerances.

Note: Segment shares of all individual segments available upon report purchase

By Feed Type: Poultry Leads, Aquaculture Surges on Protein Transition

Poultry feed accounted for 39.1% of the feed processing machinery market size in 2024, driven by broiler production surpassing 101 million metric tons and the widespread use of pellets with durability exceeding 95%. Integrators emphasize the use of premium compression dies and steam conditioning to eliminate fines that disrupt automated feeding processes. Layer operations utilize larger pellets enriched with calcium, while United States feed costs, constituting 65-70% of total production expenses, continue to pressure mill efficiency. The poultry-related feed processing machinery market is projected to grow steadily as integrators retrofit older facilities with IoT sensors to address labor shortages.

Aquaculture feed is experiencing the fastest growth, with a 9.5% CAGR. Shrimp, tilapia, and salmon farmers are transitioning from trash fish to formulated diets, increasing demand for extruders capable of managing buoyancy and preserving heat-sensitive vitamins. Vietnam represented one-quarter of Bühler’s aquafeed extruder bookings in 2024, while Ecuador’s tilapia farms reduced feed waste by 18% through the adoption of slow-sinking pellets. The use of novel ingredients, such as insect and algae proteins, necessitates flexible extruders designed to prevent die clogging, positioning suppliers with modular barrel systems to capitalize on this emerging segment of the feed processing machinery market.

Note: Segment shares of all individual segments available upon report purchase

Geography Analysis

Asia-Pacific accounted for 46.2% of the feed processing machinery market share in 2024, led by China’s production of compound feed and the consolidation into 5,000-sow complexes requiring on-site mills with capacities of 40-60 metric tons per hour. India’s Production-Linked Incentive program boosted demand for locally manufactured equipment, while Vietnam’s aquaculture feed production reached 6.8 million metric tons, supported by state subsidies for twin-screw extruders. Thailand and Indonesia continue to expand their poultry and swine industries, whereas Japan and South Korea are retrofitting older mills with predictive maintenance systems to address labor shortages. The feed processing machinery market in the Asia-Pacific region is projected to grow further, driven by livestock intensification and stricter food safety regulations.

Africa, while smaller in absolute market size, leads in growth with a CAGR of 8.9%. Nigeria’s livestock development plan and Kenya’s climate-smart initiatives are channeling funds toward hammer mills, mixers, and pelletizers, promoting the adoption of cooperative farming practices. South Africa’s 12 million metric tons of feed now supplies neighboring countries. Challenges such as electricity unreliability and spare parts shortages extend downtime; mobile service hubs from Bühler and Andritz are improving response times in Kenya, Tanzania, and Ghana. As subsidy programs mature, regional manufacturers such as Ottevanger and Prokop are increasing their market share.

In North America, the United States integrators are adopting CPM’s SmartBatch technology for amino-acid dosing based on carcass analytics, while Canada’s dairy sector is implementing precise batching systems for total mixed rations. In Europe, the European Union’s Farm to Fork strategy, which mandates feed ingredient traceability by 2027, is driving investments in automation across countries such as Germany and Spain. South America, led by Brazil’s feed production, benefits from low-interest loans provided by the Brazilian Development Bank, which are being used to modernize mills in the Northeast region. Chile and Ecuador are accelerating the adoption of aquafeed, while Argentina is upgrading its grinding lines to meet beef export requirements.