Polymer Foams Market Size
| Study Period | 2019 - 2030 |
| Market Volume (2025) | 33.78 Million tons |
| Market Volume (2030) | 42.66 Million tons |
| CAGR (2025 - 2030) | 4.78% |
| Fastest Growing Market | Asia Pacific |
| Largest Market | Asia Pacific |
| Market Concentration | Medium |
Major Players
*Disclaimer: Major Players sorted in no particular order |
Polymer Foams Market Analysis
The Polymer Foams Market size is estimated at 33.78 Million tons in 2025, and is expected to reach 42.66 Million tons by 2030, at a CAGR of 4.78% during the forecast period (2025-2030).
The COVID-19 pandemic had a significant impact on the polymer foams market. Manufacturing units faced shutdowns, leading to delays in production and delivery of polymer foams. However, as industries recovered, there was a surge in demand for lightweight and high-performance polymer foams.
- Growing demand from the automotive industry and the growing demand for polyethylene foam from the packaging industry drive the polymer foam market.
- However, volatility in raw material prices is expected to restrain the polymer foams market.
- Consistent technological advancements to develop eco-friendly polymer foam solutions would act as an opportunity in the forecast period.
- Asia Pacific dominates teh market in the forecast period.
Polymer Foams Market Trends
Construction Segemnt to Dominate the Market
- Polymer foam is an indispensable material in the construction industry, offering insulation, soundproofing, structural support, and aesthetic enhancements for buildings and infrastructure projects. Its versatility, durability, and energy-saving properties make it a preferred choice for architects, contractors, and building owners seeking sustainable and high-performance construction solutions.
- Polymer foams provide effective acoustic insulation, reducing noise transmission between rooms and from external sources. They create quieter and more comfortable indoor environments in residential, commercial, and industrial buildings.
- Certain foam types, such as closed-cell foams, are resistant to moisture infiltration, making them suitable for use in damp environments or areas prone to water exposure. They help prevent mold, mildew, and water damage, improving indoor air quality and structural integrity.
- Polymer foams are durable materials that withstand environmental factors such as temperature fluctuations, humidity, and UV exposure. They maintain their structural integrity over time, ensuring long-lasting performance in construction applications.
- China, India, and several Southeast Asian countries dominate the Asia-Pacific low-cost housing construction industry. The Asia-Pacific region is expected to grow the most due to China and India's growing house construction industries. More than one billion Asians are expected to enter the global middle class by 2030, further propelling the industry.
- The volume of construction work is expected to grow 85% globally, with China, the United States, and India leading the way, accounting for 57% of global growth. China’s global construction market share will increase marginally as growth in the world’s largest construction market slows until 2030.
- According to the International Trade Organization, China is the world's largest construction market and has the highest rate of global urbanization. According to data from the American Institute of Architects (AIA) Shanghai, by the end of 2025, China will have built a city equivalent to 10 in New York since the 1990s.
- The Indian real estate industry is projected to reach USD 1 trillion by 2030, contributing 13% to India's GDP. The availability of affordable housing in the country is expected to rose by around 70% in 2024.
- In 2025, India's construction industry is expected to reach USD 1.4 trillion, as per Invest India. Also, by 2030, more than 30% of the population is expected to live in Urban India, creating a demand for 25 million additional mid-end and affordable units, thus bolstering the demand for the studied market in the forecast period.
Asia-Pacific to Dominate the Market
- Asia Pacific Dominates the polymer foam market. The construction sector is a key contributor to China's continued economic development and demand for polymer foam products. China is amid a construction mega-boom. Moreover, as per the forecast given by the Ministry of Housing and Urban-Rural Development, China’s construction sector is expected to maintain a 6% share of the country’s GDP going into 2025.
- To support the residential construction growth in the country, The Chinese government has provided CNY 1 trillion (USD 138 billion) in loans to support urban village reconstruction and affordable housing programs amid a challenging property market. The funds will be channeled through policy banks to help households buy homes, thus creating a positive outlook for the studied market.
- China’s automotive sector’s performance has continued to improve, with an increasing number of positive factors every year, and the positive long-term trend of the economy has remained stable. In the first quarter of 2023, the automotive industry exited the market transition period, and the situation improved significantly during the second quarter of 2023. On a year-on-year basis, the industry remained stable in the first half of 2023 as the domestic market and major economic indicators continued to improve. These factors positively impacted the market by increasing the demand for polymer foam.
- For instance, according to the China Association of Automobile Manufacturers (CAAM), vehicle production in China reached 30.16 million units in 2023, witnessing a growth of 11.6% compared to the previous year. Furthermore, According to the International Organization of Motor Vehicle Manufacturers (OICA), vehicle production in China reached a total of 27.02 million units in 2022, an increase of 3% over previous year for the same period.
- Domestic production in China is expected to reach 35 million units by the end of 2025, according to the International Trade Administration. The growing production of automobiles in the country is likely to propel the demand for polymeric foam products.
- According to the National Investment Promotion and Facilitation Agency, the construction Industry in India is expected to reach USD 1.4 Trillion by 2025. By 2030, it is estimated that 600 million people will live in urban centers, resulting in a need for 25 million additional mid- and low-cost units, thus supporting the demand for polymer foams from the industry.
- By 2030, more than 30% of the population is expected to live in urban India, creating a demand for 25 million additional mid-end and affordable units, thus bolstering the demand for polymer foam in the forecast period.
- Thus, the factors mentioned above are likely to affect the demand for the polymer foam market in the country during the forecast period.
Polymer Foams Industry Overview
The polymer foam market is partially consolidated in nature. The major players in the market (not in any particular order) include BASF SE, Carpenter Co., SABIC, JSP, and TORAY INDUSTRIES INC, among others.
Polymer Foams Market Leaders
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BASF SE
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Carpenter Co.
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SABIC
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JSP
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TORAY INDUSTRIES INC.
- *Disclaimer: Major Players sorted in no particular order
Polymer Foams Market News
- January 2024: Japan-based plastic foam manufacturer JSP acquired a 30% stake in General-Industries Deutschland, a German foam recycler of expanded polypropylene (EPP) and expanded polyethylene (EPE). The acquisition secures ‘long-term market access to high-quality recyclate in Europe.
- November 2023: Carpenter Co. signed an agreement to acquire the flexible foams assets of NCFI’s Consumer Products Division. The Division, based in Mount Airy, North Carolina, features scientifically-engineered foams for the furniture, mattress, aircraft, aerospace, marine, and medical industries and several additional market segments.
Polymer Foams Industry Segmentation
Polymer foams are materials composed of polymers with a cellular structure characterized by a network of interconnected voids or bubbles. These voids can be filled with gas, liquid, or both. Polymer foams are widely used in various industries due to their lightweight nature, thermal and acoustic insulation properties, cushioning ability, and buoyancy.
The polymer foam market is segmented into foam type, end-user industry, and geography. On the basis of foam type, the market is segmented into Polyethylene (PE), Polypropylene (PP), Ethylene Vinyl Acetate (EVA), POE, Polyurethane, and Other Foam Types (EPDM, Polystyrene, PVC, Phenolic, and Melamine). By end-user industry, the market is segmented into automotive, construction, packaging, footwear, bedding and furniture, and other end-user industries (healthcare, electronics, sports, aerospace). The report also covers the market size and forecasts for the market in 27 countries across major regions. For each segment, the market sizing and forecasts have been done on the basis of volume (tons).
| Foams Type | Polyethylene (PE) | ||
| Polypropylene | |||
| Ethylene Vinyl Acetate (EVA) | |||
| POE | |||
| Polyurethane | |||
| Other Foams Types | |||
| End-user Industry | Automotive | ||
| Construction | |||
| Packaging | |||
| Footwear | |||
| Bedding and Furniture | |||
| Other End-user Industries | |||
| Geography | Asia-Pacific | China | |
| India | |||
| Japan | |||
| South Korea | |||
| Malaysia | |||
| Indonesia | |||
| Thailand | |||
| Vietnam | |||
| Rest of Asia-Pacific | |||
| North America | United States | ||
| Canada | |||
| Mexico | |||
| Europe | Germany | ||
| United Kingdom | |||
| Italy | |||
| France | |||
| Spain | |||
| NORDIC Countries | |||
| Turkey | |||
| Russia | |||
| Rest of Europe | |||
| South America | Brazil | ||
| Argentina | |||
| Colombia | |||
| Rest of South America | |||
| Middle-East and Africa | Saudi Arabia | ||
| Qatar | |||
| United Arab Emirates | |||
| Nigeria | |||
| Egypt | |||
| South Africa | |||
| Rest of Middle-East and Africa | |||
Polymer Foams Market Research FAQs
How big is the Polymer Foams Market?
The Polymer Foams Market size is expected to reach 33.78 million tons in 2025 and grow at a CAGR of 4.78% to reach 42.66 million tons by 2030.
What is the current Polymer Foams Market size?
In 2025, the Polymer Foams Market size is expected to reach 33.78 million tons.
Who are the key players in Polymer Foams Market?
BASF SE, Carpenter Co., SABIC, JSP and TORAY INDUSTRIES INC. are the major companies operating in the Polymer Foams Market.
Which is the fastest growing region in Polymer Foams Market?
Asia Pacific is estimated to grow at the highest CAGR over the forecast period (2025-2030).
Which region has the biggest share in Polymer Foams Market?
In 2025, the Asia Pacific accounts for the largest market share in Polymer Foams Market.
What years does this Polymer Foams Market cover, and what was the market size in 2024?
In 2024, the Polymer Foams Market size was estimated at 32.17 million tons. The report covers the Polymer Foams Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the Polymer Foams Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.
Polymer Foams Industry Report
Statistics for the 2025 Polymer Foams market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Polymer Foams analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.
