
Study Period | 2019 - 2030 |
Base Year For Estimation | 2024 |
Forecast Data Period | 2025 - 2030 |
Market Size (2025) | USD 42.74 Billion |
Market Size (2030) | USD 48.78 Billion |
CAGR (2025 - 2030) | 2.68 % |
Market Concentration | Low |
Major Players![]() *Disclaimer: Major Players sorted in no particular order |
North America Corrugated Packaging Market Analysis
The North America Corrugated Packaging Market size is estimated at USD 42.74 billion in 2025, and is expected to reach USD 48.78 billion by 2030, at a CAGR of 2.68% during the forecast period (2025-2030).
The corrugated packaging industry in North America continues to evolve through significant consolidation and technological advancement. According to the Food and Agriculture Organization, corrugated case materials dominate the global paper and paperboard manufacturing landscape, accounting for 44% of total production, highlighting the material's fundamental role in packaging solutions. Major industry players are pursuing strategic consolidations to enhance their market presence, as evidenced by International Paper's April 2024 acquisition of DS Smith PLC, which aims to strengthen innovation and sustainability capabilities across North America and Europe.
The industry is witnessing a pronounced shift toward sustainable packaging solutions, driven by increasing environmental consciousness and regulatory pressures. This transformation is exemplified by strategic partnerships like the September 2023 collaboration between Smurfit Kappa and WestRock to develop sustainable corrugated packaging and consumer packaging options across North America, Europe, and Asia. The focus on sustainability has led to innovations in recycling capabilities, with the American Forest and Paper Association reporting that over 35 million tons of cardboard were recovered for recycling in 2021, demonstrating the industry's commitment to circular economy principles.
Technological advancements in corrugated manufacturing are reshaping production capabilities and product offerings. Companies are investing in advanced manufacturing technologies, including digital printing innovations and automated production systems, to enhance efficiency and customize packaging solutions. The integration of smart packaging technologies, such as QR codes and temperature sensors for image recognition and augmented reality, is becoming increasingly prevalent, offering new possibilities for brand engagement and product protection.
The corrugated box industry is experiencing significant transformation in logistics and distribution networks, particularly in response to changing retail dynamics. According to the US Department of Commerce, courier and messenger services generated USD 137.91 billion in operating revenue, reflecting the growing importance of efficient packaging solutions in the distribution chain. Companies are focusing on developing fit-to-product (FtP) and box-on-demand technologies, which allow for the creation of custom corrugated cases fitted to exact specifications, reducing storage requirements and optimizing shipping efficiency while maintaining product protection throughout the supply chain.
North America Corrugated Packaging Market Trends
Strong Demand from the E-commerce Sector
The explosive growth of e-commerce continues to be a primary driver for the North American corrugated packaging market, with digital retail becoming increasingly embedded in consumer shopping habits. According to the US Census Bureau, e-commerce retail sales reached 15.9% of total retail sales in Q1 2024, demonstrating the sustained shift toward online shopping. This surge in online retail has created unprecedented demand for corrugated packaging solutions, as approximately 80% of e-commerce shipments utilize corrugated box materials for protection during transit and delivery.
The expanding e-commerce ecosystem has necessitated more sophisticated and specialized corrugated box solutions, particularly in the direct-to-consumer segment. Major e-commerce platforms are increasingly adopting fit-to-product (FtP) and box-on-demand technologies, which allow for custom corrugated cardboard packaging fitted to exact product specifications. This trend is supported by the robust growth in courier and delivery services, with the US Department of Commerce reporting that couriers and messengers generated $137.91 billion in operating revenue. The industry has also witnessed significant innovation in sustainable packaging designs, with major retailers implementing frustration-free packaging programs that emphasize right-sized packaging to reduce material usage and shipping costs while maintaining product protection.
Growing Adoption of Lightweight Materials & Scope for Printing Innovations Propelling Growth in the Electronics & Personal Care Segment
The increasing focus on sustainability and efficiency has driven significant innovations in lightweight corrugated packaging materials and advanced printing technologies across the electronics and personal care segments. According to the Food and Agriculture Organization (FAO), corrugated case materials now account for 44% of the world's paper and paperboard manufacturing, highlighting the industry's shift toward more resource-efficient solutions. This trend is particularly evident in the electronics sector, where the consumer electronics industry's growth rate of 9.6% in 2021 has spurred demand for lightweight yet protective packaging solutions that can ensure product safety while minimizing environmental impact.
The integration of smart packaging technologies has become increasingly prevalent, leveraging the fact that over 81% of Americans own smartphones to enable enhanced consumer engagement through QR codes, temperature sensors, and augmented reality features. Digital printing advancements have revolutionized the industry's ability to create high-quality, customized packaging solutions that serve both protective and marketing functions. Manufacturers, including leading corrugated packaging companies, are investing in innovative fluting designs and lighter containerboard grades weighing less than 26 lbs/thousand square feet, significantly reducing freight costs while maintaining structural integrity. These technological advancements, combined with the growing demand for sustainable packaging solutions in the personal care segment, have created new opportunities for value-added features such as internal printing and enhanced brand experiences through digitally-enabled packaging solutions. Moreover, box manufacturers are particularly focused on these innovations to meet the evolving demands of the market.
Segment Analysis: By End-User Industry
Processed Foods Segment in North America Corrugated Packaging Market
The processed foods segment maintains its position as the dominant end-user industry in the North American corrugated packaging market, commanding approximately 31% market share in 2024. This substantial market presence is driven by the increasing demand for convenience foods due to busy consumer lifestyles and the growing need for sustainable packaging solutions in the food industry. Corrugated packaging's ability to keep moisture away from products while withstanding extended shipping times has made it particularly valuable for processed foods such as bread, meat products, and other perishable items. The segment's strength is further reinforced by stringent FDA regulations on food packaging materials and the industry's shift toward more environmentally friendly packaging solutions. Major corrugated packaging manufacturers are expanding their production capabilities through advanced manufacturing facilities and innovative sustainable packaging solutions to meet the growing demand from the processed foods sector.

Fresh Food and Produce Segment in North America Corrugated Packaging Market
The fresh food and produce segment is emerging as the fastest-growing sector in the North American corrugated boxes market, with an expected growth rate of approximately 4% during 2024-2029. This accelerated growth is primarily driven by the increasing consumer awareness of healthy living choices and the rising demand for sustainable packaging solutions in the fresh produce sector. The segment's growth is further supported by corrugated packaging's ability to protect products during transit while maintaining proper ventilation and temperature control. Industry players are actively developing innovative solutions specifically designed for fresh produce, including recyclable and sustainable packaging options that help extend product shelf life. The segment's expansion is also bolstered by the growing adoption of corrugated box solutions in modern retail formats and the increasing focus on reducing food waste through better packaging solutions.
Remaining Segments in North America Corrugated Packaging Market
The other significant segments in the North American corrugated packaging market include beverages, paper products, and electrical products, each serving distinct market needs. The beverages segment is witnessing substantial growth due to the increasing demand for sustainable packaging solutions and the rise in e-commerce beverage sales. The paper products segment continues to maintain its presence through office supplies and bulk material handling applications, while the electrical products segment is driven by the need for protective packaging solutions for sensitive electronic components and appliances. These segments collectively contribute to the market's diversity and demonstrate the versatility of corrugated cardboard manufacturers across various industries, with each segment incorporating technological advancements and sustainable practices to meet evolving customer demands.
North America Corrugated Packaging Market Geography Segment Analysis
North America Corrugated Packaging Market in the United States
The United States dominates the North American corrugated packaging market, commanding approximately 69% of the total market value in 2024. The country's market leadership is driven by its robust e-commerce sector, with major players like Amazon and FedEx heavily relying on corrugated packaging solutions. The nation's commitment to sustainability has further strengthened its position, with initiatives focusing on recyclable and eco-friendly packaging solutions. The United States has witnessed significant investments in corrugated manufacturing capabilities, with companies expanding their production facilities to meet growing demand. The market has been particularly responsive to technological advancements, incorporating digital printing and smart packaging solutions. The integration of advanced technologies like fit-to-product (FtP) and box-on-demand systems has revolutionized the industry, especially in e-commerce applications. Additionally, the country's strong food and beverage sector continues to drive demand for innovative corrugated packaging solutions, particularly in areas requiring specialized packaging for perishable goods.
North America Corrugated Packaging Market in Mexico
Mexico emerges as the most dynamic market in the North American region, projected to grow at approximately 5% during the forecast period 2024-2029. The country's corrugated packaging industry is experiencing rapid transformation, driven by increasing industrialization and growing e-commerce adoption. Mexico's strategic geographical position has made it an attractive manufacturing hub for corrugated packaging products, serving both domestic and international markets. The market has witnessed significant investments from major industry players looking to expand their production capabilities. The country's growing food and beverage industry, coupled with increasing exports, has created substantial demand for corrugated packaging solutions. Mexican manufacturers are increasingly adopting sustainable practices and innovative technologies to meet evolving customer requirements. The market has also benefited from the shift towards eco-friendly packaging alternatives, as both consumers and businesses become more environmentally conscious. Furthermore, the growing integration of digital technologies in packaging solutions has opened new opportunities for market expansion.
North America Corrugated Packaging Market in Canada
Canada's corrugated packaging market demonstrates strong fundamentals, supported by its robust manufacturing sector and growing e-commerce industry. The country has positioned itself as a leader in sustainable packaging solutions, with significant emphasis on recyclable and biodegradable materials. Canadian manufacturers have been at the forefront of implementing innovative technologies, particularly in digital printing and smart packaging solutions. The market has benefited from strong government support for environmental initiatives, encouraging the adoption of eco-friendly packaging alternatives. The country's food and beverage sector continues to be a major driver for corrugated packaging demand, with increasing emphasis on food safety and product protection. Canadian companies have shown particular innovation in developing specialized packaging solutions for the country's significant agricultural and fresh produce sector. The market has also witnessed increased adoption of automated packaging solutions and advanced manufacturing processes, enhancing production efficiency and product quality.
North America Corrugated Packaging Market in Other Countries
The North American corrugated packaging market primarily comprises the United States, Canada, and Mexico, with these three countries representing the entirety of the regional market. Each country contributes uniquely to the market's dynamics, influenced by their respective economic structures, industrial bases, and regulatory environments. The region as a whole demonstrates strong interconnectivity in terms of trade and technology adoption, with innovations and best practices quickly spreading across borders. Environmental considerations and sustainability initiatives have become increasingly important across all markets, driving the adoption of eco-friendly packaging solutions. The integration of advanced technologies and digital solutions continues to reshape the industry landscape throughout the region. Market players across these countries are increasingly focusing on developing innovative solutions to address evolving customer needs and environmental concerns.
North America Corrugated Packaging Industry Overview
Top Companies in North American Corrugated Packaging Market
The North American corrugated packaging market is dominated by established players, including International Paper Company, Mondi PLC, Smurfit Kappa Group, DS Smith PLC, WestRock Company, and Packaging Corporation of America. These leading corrugated packaging companies are heavily investing in product innovation, particularly in sustainable packaging solutions and digital printing technologies, to meet evolving customer demands. Operational agility is demonstrated through vertical integration strategies, helping companies maintain control over their supply chains and raw material costs. Strategic moves include significant investments in expanding production capacities, particularly in response to growing e-commerce demands. Companies are also focusing on developing fit-to-product solutions and box-on-demand systems to cater to specialized packaging needs. Geographic expansion is primarily driven through strategic acquisitions and partnerships, with companies particularly targeting regions with high e-commerce growth potential.
Consolidated Market with Strong Regional Players
The North American corrugated packaging market exhibits a relatively consolidated structure, with major global players maintaining significant market presence alongside regional specialists. These established players leverage their extensive manufacturing networks, technological capabilities, and strong customer relationships to maintain their market positions. The market is characterized by a mix of vertically integrated conglomerates that control everything from paper production to converting operations, alongside specialized corrugated box manufacturers focusing on specific market segments or regions. Merger and acquisition activity remains robust, with companies actively pursuing strategic acquisitions to expand their geographic footprint, enhance technological capabilities, and strengthen their market position.
The competitive dynamics are shaped by companies' ability to offer comprehensive packaging solutions while maintaining cost efficiency through economies of scale. Major players are increasingly focusing on sustainability initiatives and technological advancement to differentiate themselves in the market. The industry has witnessed significant consolidation through strategic acquisitions, particularly targeting companies with specialized capabilities in digital printing, sustainable packaging solutions, or strong regional presence. This consolidation trend is expected to continue as companies seek to strengthen their market position and expand their service offerings.
Innovation and Sustainability Drive Future Success
For incumbent players to maintain and increase their market share, focus needs to be placed on developing innovative, sustainable packaging solutions while optimizing operational efficiency. Companies must invest in advanced technologies, particularly in digital printing and automated production systems, to meet evolving customer demands. Success factors include the ability to offer customized solutions, maintain cost competitiveness through operational excellence, and develop strong relationships with key customers across various industries. Companies also need to focus on building robust e-commerce capabilities and expanding their sustainable product portfolio to meet growing environmental concerns.
For contenders looking to gain ground in the market, differentiation through specialized solutions and focus on underserved market segments presents significant opportunities. Success strategies include developing niche expertise in specific industries or applications, investing in innovative technologies, and building a strong local presence in high-growth regions. The risk of substitution from alternative packaging materials remains moderate, primarily mitigated by corrugated packaging's recyclability and cost-effectiveness. The regulatory environment, particularly regarding sustainability and recycling requirements, continues to favor corrugated packaging solutions, though companies must remain vigilant in maintaining compliance and adapting to evolving standards.
North America Corrugated Packaging Market Leaders
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International Paper Company
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Smurfit Kappa Group PLC
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DS Smith PLC
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Packaging Corporation of America
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Georgia-Pacific LLC
- *Disclaimer: Major Players sorted in no particular order

North America Corrugated Packaging Market News
- January 2024: Hood Container Corporation, a US-based company, announced the acquisition of Sumter Packaging's corrugated packaging business operations. Hood Container acquired the design, manufacturing, assembly, and fulfillment operations of Sumter in South Carolina. The strategic acquisition is likely to expand the company's existing corrugated packaging business in the country.
- September 2023: International Paper, a US-based packaging company, announced the opening of its new state-of-the-art corrugated packaging facility in Pennsylvania. The company invested USD 100 million in the facility for the production of corrugated packaging for processed food, beverage, distribution, and e-commerce customers.
North America Corrugated Packaging Market Report - Table of Contents
1. INTRODUCTION
- 1.1 Study Assumptions and Market Definition
- 1.2 Scope of the Study
2. RESEARCH METHODOLOGY
3. EXECUTIVE SUMMARY
4. MARKET INSIGHTS
- 4.1 Market Overview
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4.2 Industry Attractiveness - Porter's Five Forces Analysis
- 4.2.1 Bargaining Power of Buyers
- 4.2.2 Bargaining Power of Suppliers
- 4.2.3 Threat of Substitutes
- 4.2.4 Threat of New Entrants
- 4.2.5 Intensity of Competitive Rivalry
- 4.3 Industry Value Chain Analysis
- 4.4 Assessment of Impact of Recent Geopolitical Scenario on the Industry
5. MARKET DYNAMICS
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5.1 Market Drivers
- 5.1.1 Strong Demand From the E-commerce Sector
- 5.1.2 Growing Adoption of Light-Weighting Materials and Scope for Printing Innovations Propelling Growth in the Electronics and Personal Care Segment
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5.2 Market Challenges
- 5.2.1 Concerns Over Material Availability and Durability of Corrugated Board-Based Products
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5.3 Key Industry Trends and Developments
- 5.3.1 Emergence of Finer Flute Products and Growing Emphasis on Recyclability of Containerboard Stocks
- 5.3.2 Role of Digital Printing and New Coatings-based Technologies
6. MARKET SEGMENTATION
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6.1 By End-user Industry
- 6.1.1 Processed Foods
- 6.1.2 Fresh Food and Produce
- 6.1.3 Beverages
- 6.1.4 Paper Products
- 6.1.5 Electrical Products
- 6.1.6 Other End-user Industries
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6.2 By Country
- 6.2.1 United States
- 6.2.2 Canada
7. COMPETITIVE LANDSCAPE
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7.1 Company Profiles
- 7.1.1 International Paper Company
- 7.1.2 Mondi Group
- 7.1.3 Smurfit Kappa Group PLC
- 7.1.4 DS Smith PLC
- 7.1.5 WestRock Company
- 7.1.6 Packaging Corporation of America
- 7.1.7 Viking Packaging
- 7.1.8 Georgia-Pacific LLC
- 7.1.9 Rengo Co. Ltd
- 7.1.10 Sealed Air Corporation
- *List Not Exhaustive
8. INVESTMENT ANALYSIS
9. FUTURE OF THE MARKET
North America Corrugated Packaging Industry Segmentation
The study covers the corrugated packaging market in terms of consumption and sales of different corrugated packaging products offered by various vendors. The consumption value (USD) of corrugated packaging is considered for the market size and forecasts. The market study factors the impact of geopolitical scenarios on the market based on the prevalent base scenarios, key themes, and end-user vertical-related demand cycles.
The North American corrugated packaging market is segmented by end-user industry (processed foods, fresh food and produce, beverages, paper products, electrical products, and other end-user industries) and country (United States and Canada). The report offers market sizes and forecasts in value (USD) for all the above segments.
By End-user Industry | Processed Foods |
Fresh Food and Produce | |
Beverages | |
Paper Products | |
Electrical Products | |
Other End-user Industries | |
By Country | United States |
Canada |
North America Corrugated Packaging Market Research FAQs
How big is the North America Corrugated Packaging Market?
The North America Corrugated Packaging Market size is expected to reach USD 42.74 billion in 2025 and grow at a CAGR of 2.68% to reach USD 48.78 billion by 2030.
What is the current North America Corrugated Packaging Market size?
In 2025, the North America Corrugated Packaging Market size is expected to reach USD 42.74 billion.
Who are the key players in North America Corrugated Packaging Market?
International Paper Company, Smurfit Kappa Group PLC, DS Smith PLC, Packaging Corporation of America and Georgia-Pacific LLC are the major companies operating in the North America Corrugated Packaging Market.
What years does this North America Corrugated Packaging Market cover, and what was the market size in 2024?
In 2024, the North America Corrugated Packaging Market size was estimated at USD 41.59 billion. The report covers the North America Corrugated Packaging Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the North America Corrugated Packaging Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.
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North America Corrugated Packaging Market Research
Mordor Intelligence provides a comprehensive analysis of the North America corrugated packaging market. We leverage our extensive expertise in tracking corrugated box manufacturers and industry trends. Our research covers the entire ecosystem, from the top corrugated box manufacturers in USA to regional packaging companies North East. The report offers detailed insights into corrugated manufacturing processes, corrugated cardboard manufacturers, and emerging industry developments. We place particular focus on heavy duty corrugated box manufacturers and corrugated packaging manufacturers.
Stakeholders across the corrugated packaging industry benefit from our detailed analysis, which is available as an easy-to-download report PDF. The research covers the largest corrugated packaging companies and box manufacturers USA, providing valuable insights for corrugated manufacturing companies seeking competitive intelligence. Our comprehensive coverage includes profiles of the top 10 corrugated box manufacturers in USA, analysis of corrugated cardboard packaging manufacturers, and a detailed examination of corrugated box industry companies. The report serves as an essential tool for understanding market dynamics, technological advancements, and growth opportunities in the corrugated packaging sector.