Industrial Wireless Sensor Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Industrial Wireless Sensor Market is Segmented by Product Type (Temperature Sensor, Pressure Sensor, Gas Sensor, and More), Communication Protocol (WirelessHART, ISA100. 11a, and More), Power Source (Battery-Powered, Energy-Harvesting, and More), End-User Industry (Manufacturing, Oil and Gas, Energy and Power, and More) and by Geography. The Market Forecasts are Provided in Terms of Value (USD).

Industrial Wireless Sensor Market Size and Share

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Industrial Wireless Sensor Market Analysis by Mordor Intelligence

The industrial wireless sensors market size generated USD 7.96 billion in 2025 and will reach USD 15.14 billion by 2030, reflecting a 13.72% CAGR. The expansion signals how digitalization, edge computing, and low-power wide-area networking push wireless sensing from pilot projects into core operational infrastructure. Falling chipset prices lower the total cost of ownership, while protocol innovation reduces integration risk, positioning the industrial wireless sensors market as an attractive investment priority for asset-intensive industries worldwide. Vendors continue to improve cyber-secure, battery-agnostic designs, enabling monitoring in previously inaccessible areas and unlocking data-driven maintenance strategies. This momentum accelerates platform convergence in which sensors, gateways, and analytics merge to create unified edge-to-cloud architectures that shorten decision cycles and raise asset value.[1] Emerson Newsroom, “Emerson’s ‘Project Beyond’ to Modernize and Seamlessly Integrate the Industrial Automation Technology Stack,” emerson.com

Key Report Takeaways

  • By product type, pressure sensors led with 27% of industrial wireless sensors market share in 2024.
  • By communication protocol, Wi-Fi held 45.2% of industrial wireless sensors market size in 2024, while LPWAN posted the fastest 24.7% CAGR through 2030.
  • By power source, battery-powered designs commanded 61% of industrial wireless sensors market share in 2024; energy-harvesting solutions will expand at a 16.2% CAGR to 2030.
  • By end-user industry, oil & gas accounted for 31.4% revenue in 2024; mining and metals will accelerate at a 15.8% CAGR over the forecast horizon.
  • By region, North America retained 34.8% revenue share in 2024; Asia Pacific will outpace all regions at a 14.2% CAGR to 2030.

Segment Analysis

By Product Type: Pressure Sensors Anchor Market Leadership

Pressure devices secured 27% industrial wireless sensors market share in 2024, reflecting their mandatory use for pipeline integrity and safety across process industries. Continuous pressure tracking avoids catastrophic leaks and satisfies stringent regulatory audits, justifying accelerated wireless retrofits where cabling through Class I Div 1 zones is cost-prohibitive. Vibration nodes grow fastest at 19.4% CAGR as predictive maintenance evolves from early pilots to corporate-wide standards, driving multi-sensor installations on rotating assets. 

Temperature, flow, and gas categories secure broad adoption for environmental and quality control, while humidity and level units address niche but rising regulatory mandates in food, pharma, and tank storage. Imaging and biosensing remain nascent yet illustrate how edge AI will broaden sensing modalities within the industrial wireless sensors industry over the coming decade. Industrial buyers favor modular form factors and intrinsically safe housings that slash installation labor by up to 40%. Vendors now embed edge analytics to rank alarm severity, reducing false positives and maintenance tickets. 

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Note: Segment shares of all individual segments available upon report purchase

By Communication Protocol: Wi-Fi Scale Meets LPWAN Reach

Wi-Fi retained a 45.2% share due to its ubiquity in enterprise networks and alignment with IT security controls. Plants often deploy Wi-Fi in control rooms and indoor process areas where bandwidth enables high-definition video or advanced analytics streams. Yet LPWAN’s 24.7% CAGR indicates shifting preferences toward kilometer-scale coverage with multi-year battery life, critical for mines and pipeline corridors. 

WirelessHART stays entrenched in petrochemical sites because it overlays existing HART loops, safeguarding decades of capital investment. ISA100.11a appeals to deterministic control scenarios despite higher engineering expense. Bluetooth and Zigbee service short-range mobile worker and building automation use cases. 5G NR industrial slices debut in ultra-low latency motion control, yet ecosystem maturity will dictate adoption pace. 

By Power Source: Batteries Dominate, Harvesting Gains Momentum

Battery-Powered designs comprised 61% of 2024 shipments due to proven lithium chemistries that guarantee a 10-year operating life. However, energy harvesting grows at highest 16.2% CAGR as solar, vibration, and thermoelectric options eliminate truck rolls for remote nodes. Operators view harvesting as a pathway to net-zero maintenance in deserts, offshore platforms, and high-temperature furnaces, cutting lifetime ownership costs by double digits. 

Hybrid architectures that juggle battery and harvested inputs extend deployment cycles, a feature increasingly standard in next-generation platforms. Gateways and routers remain wired for power and backhaul redundancy, creating anchor points for star-and-mesh topologies within the industrial wireless sensors market. 

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Note: Segment shares of all individual segments available upon report purchase

By End-User Industry: Oil & Gas Retains Demand Crown, Mining Accelerates

Oil & gas contributed 31.4% of 2024 revenue due to large-scale monitoring needs across pipelines, wellheads, and refineries, where hazardous zones complicate wired installs. Regulations obligate continuous leak detection, and wireless solutions prevent multimillion-dollar cabling projects, cementing oil & gas as the largest revenue base in the industrial wireless sensors market. Mining’s 15.8% CAGR reflects automation programs that rely on sensor-fed autonomy for haul trucks and drilling rigs. 

Manufacturing verticals—automotive, food, chemical, pharma, and electronics—deploy wireless nodes for condition monitoring, quality assurance, and cleanroom integrity. Power utilities embed sensors in substations and renewable assets for real-time status checks. Healthcare and smart-building segments emerge as adjacent arenas as facility managers chase energy savings and occupant safety.

Geography Analysis

North America preserved a 34.8% revenue share in 2024, supported by sprawling oil pipelines, shale assets, and established brown-field factories embracing Industry 4.0 retrofits. U.S. policy spurs private 5G networks, and federal tax incentives for digital infrastructure accelerate deployments. Canadian miners deploy LoRaWAN over thousands of square kilometers to supervise autonomous haulage fleets, while Mexican maquiladoras adopt wireless nodes to enhance production traceability under nearshoring contracts.

Asia Pacific records the fastest 14.2% CAGR and will surpass North America before 2029. China targets 10,000 fully connected factories by 2027, requiring millions of sensors for process, environmental, and predictive functions. Local OEMs offer cost-optimized LPWAN devices, lowering entry barriers for tier-two manufacturers. Japanese automotive and electronics giants refine just-in-time workflows through edge-enabled sensors that spot quality drifts early.

Europe grows steadily as Industrie 4.0 policies and the EU Green Deal compel factories to audit energy and emissions. German process plants integrate WirelessHART with OPC UA gateways for holistic visibility. Nordic wind and solar farms blanket turbines with vibration and strain sensors to pre-empt mechanical faults under harsh climate loads. The continent maintains stringent cybersecurity mandates, elevating demand for IEC 62443-validated devices. 

Industrial Wireless Sensor Market
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Competitive Landscape

Incumbent automation majors—ABB, Siemens, and Rockwell Automation—bundle sensing, control, and analytics in vertically integrated stacks, raising customer switching costs. Siemens’ AI foundation models and virtual PLCs expand addressable use cases, while ABB’s Margo initiative seeks open edge application layers. Competition remains moderate as top players collectively hold less than 50% revenue, leaving room for semiconductor challengers and specialized connectivity firms to grow.

Chipmakers such as STMicroelectronics, NXP, and Texas Instruments push system-on-chip innovations that shrink board area, lower power, and integrate secure elements. STMicroelectronics’ SESIP-3 certified STM32WBA6 MCU exemplifies how built-in crypto and multi-protocol radios serve rising cybersecurity and flexibility needs.[4]IoT Now, "STMicroelectronics' new integrated STM32WBA6 wireless microcontrollers combine extra features and performance with power efficiency.", iot-now.com Qualcomm collaborates with Honeywell to fuse AI inference engines with proprietary sensing technologies, aiming to shorten edge decision loops and open cross-licensing revenue streams. These alliances illustrate convergence between IT silicon roadmaps and operational technology requirements, reshaping supplier power within the industrial wireless sensors market.

Niche specialists address protocol interoperability and energy harvesting. Firms developing Matter-compliant gateways position for standardization tailwinds, while energy harvesting pioneers co-design sensors with battery manufacturers to deliver maintenance-free nodes. Competitive intensity fuels rapid feature cycles but also drives consolidation prospects as larger players acquire niche IP to complete portfolios.

Industrial Wireless Sensor Industry Leaders

  1. ABB Ltd.

  2. Rockwell Automation Inc.

  3. Honeywell International Inc.

  4. Siemens AG

  5. Schneider Electric SE

  6. *Disclaimer: Major Players sorted in no particular order
Industrial wireless sensors market
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Recent Industry Developments

  • May 2025: Emerson launched Project Beyond, a software-defined operations platform integrating AI orchestration and zero-trust security to unify legacy automation islands, positioning Emerson as an end-to-end digital integrator.
  • March 2025: Siemens revealed virtual PLCs and an industrial AI foundation model with Microsoft Azure to move control logic to the cloud, sharpening its edge-to-cloud value proposition and reinforcing recurring software revenue.
  • March 2025: STMicroelectronics introduced SESIP-3 certified STM32WBA6 MCUs that embed multi-protocol radios and hardware root of trust, strengthening its cyber-secure IoT portfolio aimed at battery-sensitive industrial deployments.
  • November 2024: NXP announced an ultra-wideband wireless battery management solution for EVs that eliminates wiring harnesses, signaling intent to diversify sensing applications beyond traditional industrial domains.

Table of Contents for Industrial Wireless Sensor Industry Report

1. INTRODUCTION

  • 1.1 Study Deliverables
  • 1.2 Study Assumptions
  • 1.3 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Edge-to-Cloud analytics demand surge
    • 4.2.2 Retrofit digitalization of brown-field plants
    • 4.2.3 Low-power wide-area (LPWA) chipset price collapse
    • 4.2.4 Shift to predictive maintenance service-models
    • 4.2.5 Cybersecure sensor-to-cloud gateways (IEC 62443) uptake
    • 4.2.6 Decarbonization mandates in hard-to-abate sectors
  • 4.3 Market Restraints
    • 4.3.1 Reliability concerns in RF-noisy industrial sites
    • 4.3.2 Scarcity of OT-centric cybersecurity talent
    • 4.3.3 Battery-life replacement OPEX in large-scale roll-outs
    • 4.3.4 Fragmented protocol ecosystem slowing standards
  • 4.4 Value / Supply-Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces
    • 4.7.1 Bargaining Power of Suppliers
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Threat of New Entrants
    • 4.7.4 Threat of Substitute Products
    • 4.7.5 Intensity of Competitive Rivalry

5. MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Product Type
    • 5.1.1 Temperature Sensor
    • 5.1.2 Pressure Sensor
    • 5.1.3 Flow Sensor
    • 5.1.4 Gas Sensor
    • 5.1.5 Humidity Sensor
    • 5.1.6 Vibration Sensor
    • 5.1.7 Level Sensor
    • 5.1.8 Imaging Sensor
    • 5.1.9 Biosensor
    • 5.1.10 Other Product Types
  • 5.2 By Communication Protocol
    • 5.2.1 WirelessHART
    • 5.2.2 ISA100.11a
    • 5.2.3 Wi-Fi
    • 5.2.4 Bluetooth / BLE
    • 5.2.5 Zigbee
    • 5.2.6 6LoWPAN / Thread
    • 5.2.7 LPWAN (LoRa, Sigfox)
    • 5.2.8 5G NR (Rel-17 Industrial)
  • 5.3 By Power Source
    • 5.3.1 Battery-Powered
    • 5.3.2 Energy-Harvesting
    • 5.3.3 Wired-Powered Gateways
  • 5.4 By End-user Industry
    • 5.4.1 Manufacturing
    • 5.4.1.1 Automotive
    • 5.4.1.2 Food and Beverage
    • 5.4.1.3 Chemicals
    • 5.4.1.4 Pharmaceuticals
    • 5.4.1.5 Electronics and Semiconductor
    • 5.4.2 Oil and Gas
    • 5.4.3 Energy and Power
    • 5.4.4 Mining and Metals
    • 5.4.5 Healthcare Facilities
    • 5.4.6 Smart Buildings and Infrastructure
    • 5.4.7 Other Industries
  • 5.5 By Geography
    • 5.5.1 North America
    • 5.5.1.1 United States
    • 5.5.1.2 Canada
    • 5.5.1.3 Mexico
    • 5.5.2 South America
    • 5.5.2.1 Brazil
    • 5.5.2.2 Argentina
    • 5.5.2.3 Rest of South America
    • 5.5.3 Europe
    • 5.5.3.1 Germany
    • 5.5.3.2 United Kingdom
    • 5.5.3.3 France
    • 5.5.3.4 Italy
    • 5.5.3.5 Spain
    • 5.5.3.6 Russia
    • 5.5.3.7 Rest of Europe
    • 5.5.4 APAC
    • 5.5.4.1 China
    • 5.5.4.2 Japan
    • 5.5.4.3 India
    • 5.5.4.4 South Korea
    • 5.5.4.5 Australia
    • 5.5.4.6 Rest of APAC
    • 5.5.5 Middle East and Africa
    • 5.5.5.1 Middle East
    • 5.5.5.1.1 Saudi Arabia
    • 5.5.5.1.2 United Arab Emirates
    • 5.5.5.1.3 Turkey
    • 5.5.5.1.4 Rest of Middle East
    • 5.5.5.2 Africa
    • 5.5.5.2.1 South Africa
    • 5.5.5.2.2 Nigeria
    • 5.5.5.2.3 Kenya
    • 5.5.5.2.4 Rest of Africa

6. COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
    • 6.4.1 ABB Ltd.
    • 6.4.2 Rockwell Automation Inc.
    • 6.4.3 Honeywell International Inc.
    • 6.4.4 Siemens AG
    • 6.4.5 Schneider Electric SE
    • 6.4.6 STMicroelectronics N.V.
    • 6.4.7 Emerson Electric Co.
    • 6.4.8 General Electric Co.
    • 6.4.9 Texas Instruments Inc.
    • 6.4.10 NXP Semiconductors N.V.
    • 6.4.11 BAE Systems plc
    • 6.4.12 Yokogawa Electric Corp.
    • 6.4.13 Banner Engineering Corp.
    • 6.4.14 Phoenix Contact GmbH and Co. KG
    • 6.4.15 Advantech Co., Ltd.
    • 6.4.16 Cisco Systems, Inc.
    • 6.4.17 Analog Devices, Inc.
    • 6.4.18 TE Connectivity Ltd.
    • 6.4.19 Robert Bosch GmbH (Bosch Sensortec)
    • 6.4.20 Sensirion AG
    • 6.4.21 Endress+Hauser Group
    • 6.4.22 Hitachi Ltd.

7. MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-Need Assessment
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Global Industrial Wireless Sensor Market Report Scope

An industrial wireless sensor is a device that detects and responds to the input from the physical environment. The input could be position, level, gas, pressure, temperature, image humidity, flow, motion, and force. Industrial sensors are important across various industries such as oil & gas, pharmaceuticals, chemicals, manufacturing, mining, and energy & power. The industrial wireless sensors are like transducers that alter the physical quantity into electrical signals. The indications given through the signals are processed through an electronic automation system and portray natural variations in the device or instrument.

By Product Type Temperature Sensor
Pressure Sensor
Flow Sensor
Gas Sensor
Humidity Sensor
Vibration Sensor
Level Sensor
Imaging Sensor
Biosensor
Other Product Types
By Communication Protocol WirelessHART
ISA100.11a
Wi-Fi
Bluetooth / BLE
Zigbee
6LoWPAN / Thread
LPWAN (LoRa, Sigfox)
5G NR (Rel-17 Industrial)
By Power Source Battery-Powered
Energy-Harvesting
Wired-Powered Gateways
By End-user Industry Manufacturing Automotive
Food and Beverage
Chemicals
Pharmaceuticals
Electronics and Semiconductor
Oil and Gas
Energy and Power
Mining and Metals
Healthcare Facilities
Smart Buildings and Infrastructure
Other Industries
By Geography North America United States
Canada
Mexico
South America Brazil
Argentina
Rest of South America
Europe Germany
United Kingdom
France
Italy
Spain
Russia
Rest of Europe
APAC China
Japan
India
South Korea
Australia
Rest of APAC
Middle East and Africa Middle East Saudi Arabia
United Arab Emirates
Turkey
Rest of Middle East
Africa South Africa
Nigeria
Kenya
Rest of Africa
By Product Type
Temperature Sensor
Pressure Sensor
Flow Sensor
Gas Sensor
Humidity Sensor
Vibration Sensor
Level Sensor
Imaging Sensor
Biosensor
Other Product Types
By Communication Protocol
WirelessHART
ISA100.11a
Wi-Fi
Bluetooth / BLE
Zigbee
6LoWPAN / Thread
LPWAN (LoRa, Sigfox)
5G NR (Rel-17 Industrial)
By Power Source
Battery-Powered
Energy-Harvesting
Wired-Powered Gateways
By End-user Industry
Manufacturing Automotive
Food and Beverage
Chemicals
Pharmaceuticals
Electronics and Semiconductor
Oil and Gas
Energy and Power
Mining and Metals
Healthcare Facilities
Smart Buildings and Infrastructure
Other Industries
By Geography
North America United States
Canada
Mexico
South America Brazil
Argentina
Rest of South America
Europe Germany
United Kingdom
France
Italy
Spain
Russia
Rest of Europe
APAC China
Japan
India
South Korea
Australia
Rest of APAC
Middle East and Africa Middle East Saudi Arabia
United Arab Emirates
Turkey
Rest of Middle East
Africa South Africa
Nigeria
Kenya
Rest of Africa
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Key Questions Answered in the Report

What is the projected size of the industrial wireless sensors market by 2030?

It is forecast to reach USD 15.14 billion by 2030, expanding at a 13.72% CAGR.

Which product segment currently leads the industrial wireless sensors market?

Pressure sensors held 27% market share in 2024, driven by pervasive use in oil & gas safety monitoring

Why are LPWAN technologies growing so quickly in the industrial wireless sensors industry?

LPWAN chipset prices have fallen more than 70% since 2024, enabling long-range, low-power deployments that cost less than mesh or cellular alternatives.

Which region will see the fastest growth in industrial wireless sensors adoption?

Asia Pacific will register a 14.2% CAGR through 2030, propelled by China’s push for fully connected smart factories.

What is the main barrier to wider deployment of wireless sensors in heavy manufacturing?

Electromagnetic interference from high-power equipment can cause packet loss rates above acceptable thresholds, prompting cautious adoption for safety-critical loops.

How are vendors addressing cybersecurity concerns in wireless sensor networks?

They integrate hardware roots of trust, adhere to IEC 62443 standards and bundle zero-trust architectures to offset the scarcity of OT cybersecurity talent.

Page last updated on: June 26, 2025

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