Electric Commercial Vehicle Battery Pack Market Size and Share

Electric Commercial Vehicle Battery Pack Market (2025 - 2030)
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Electric Commercial Vehicle Battery Pack Market Analysis by Mordor Intelligence

The electric commercial vehicle battery pack market size was USD 19.26 billion in 2025 and is forecast to reach USD 33.75 billion in 2030, translating into an 11.87% CAGR. Growth rests on falling pack prices that are expected to dip below the pivotal mark in 2025, sharpening cost parity with diesel drivetrains. Rapid e-commerce expansion, zero-emission mandates, and energy-dense cell-to-pack (CTP) designs further bolster adoption, while megawatt-charging standards shorten refueling times for long-haul fleets. Asia-Pacific holds the manufacturing advantage, yet Europe leads policy-driven demand acceleration. The competitive landscape shows moderate concentration as vertically integrated leaders scale upstream to secure lithium, nickel, and separator supplies. 

Key Report Takeaways

  • By vehicle type, light commercial vehicles held 61.30% of electric commercial vehicle battery pack market share in 2024, whereas medium and heavy-duty trucks are on track for a 15.18% CAGR through 2030. 
  • By propulsion type, battery electric vehicles captured 97.84% share in 2024 and are projected to post a 12.28% CAGR to 2030. 
  • By battery chemistry, lithium iron phosphate led with 42.36% share in 2024, while lithium manganese iron phosphate is set for a 33.14% CAGR through 2030. 
  • By capacity, the 40–60 kWh range commanded 29.14% of electric commercial vehicle battery pack market size in 2024, whereas the 100–150 kWh band should expand at 17.24% CAGR to 2030. 
  • By battery form, prismatic cells accounted for 46.65% share in 2024, yet pouch cells are poised for an 18.33% CAGR by 2030. 
  • By voltage class, 400–600 V systems dominated with 63.15% share in 2024 as above-800 V packs accelerate at 13.21% CAGR on the back of megawatt charging. 
  • By module architecture, cell-to-pack designs secured 48.18% share in 2024 and are growing at 13.58% CAGR. 
  • By component, anode accounted for 68.69% share in 2024, yet separators are poised for an 12.81% CAGR by 2030.
  • By geography, Asia-Pacific retained 47.66% share in 2024, while Europe is forecast for a 17.55% CAGR to 2030. 

Segment Analysis

By Vehicle Type: Fleet Electrification Drives Segment Dynamics

Light commercial vehicles captured 61.30% of the electric commercial vehicle battery pack market share in 2024, thanks to intensive last-mile parcel demand and the availability of 40–80 kWh packs that strike a balance between cost and payload. The segment benefits from urban depot charging networks that eliminate range anxiety and from city policies that ban diesel vans during peak hours. Parcel giants retrofit depots with 400 V chargers, accelerating night-time turnaround and minimizing daytime dwell. Telemetry data show that average daily mileage remains low, validating smaller pack strategies that lower acquisition cost. Insurance premiums also fall because electric vans feature fewer moving parts and advanced ADAS stacks tied to OEM telematics.

Medium and heavy-duty trucks are on pace for a 15.18% CAGR as pack prices fall and megawatt charging enables 45-minute refuels on mandated driver breaks. Battery capacities in the 300–800 kWh band now provide 500-km operational envelopes, opening regional haul lanes. Fleet trials in California and the EU Rhine corridor confirm TCO parity with a rise in diesel prices. OEM order books for 2026 delivery windows have grown significantly compared to 2023, signaling a scaling inflection. Policy incentives, such as the United States Inflation Reduction Act’s cell credit, further tighten economics, supporting high-voltage architectures.

Electric Commercial Vehicle Battery Pack Market: Market Share by Vehicle Type
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By Propulsion Type: BEV Dominance Reflects Technology Maturity

Battery electric vehicles held 97.84% propulsion share in 2024, a ratio that cements maturity and simplifies service training across multinational fleets. The electric commercial vehicle battery pack market benefits from BEV simplicity, which lowers parts inventories and eliminates complex after-treatment systems, supporting its 12.28% CAGR growth. Pack degradation analytics now predict residual capacity with significant accuracy, enabling risk-based warranty models that fleet CFOs accept. Garage technicians appreciate unified diagnostics over the dual drivetrain complexity of PHEVs, thereby shortening their learning curves.

Plug-in hybrids still occupy rural logistics niches yet face headwinds as charging deserts recede and battery densities rise. Policy frameworks seldom grant the same zero-emission zone privileges to PHEVs, undermining last-mile value propositions. Manufacturers have curtailed new PHEV truck programs, steering R&D toward pure electric and fuel-cell variants. As megawatt charging spreads, the relevance of PHEVs may collapse altogether, freeing suppliers to focus on a single propulsion supply chain.

By Battery Chemistry: LFP Leadership with LMFP Emergence

Lithium iron phosphate (LFP) commanded 42.36% electric commercial vehicle battery pack market share in 2024 by delivering cycle life above 4,000 cycles—twice that of nickel-based chemistries—while costing less. Fleet case studies report maintenance savings because thermal runaway events are rarer, lowering insurance premiums. LFP’s flat discharge curve also simplifies state-of-charge estimation, easing route planning apps.

Lithium manganese iron phosphate (LMFP) is clocking a 33.14% CAGR by adding energy density yet preserving cobalt-free material lists. OEMs trial LMFP packs in commercial vehicles, where weight budgets are tight.Supply chains leverage existing LFP factories with only cathode line tweaks, compressing time-to-market versus new chemistries. Nickel-rich NMC persists in payload-critical segments but its share erodes as LMFP scales.

By Capacity: Mid-Range Dominance with High-Capacity Growth

Packs in the 40–60 kWh bracket absorbed 29.14% market share in 2024, a sweet spot for urban delivery vans that average 120 km per shift and recharge overnight. Fleets appreciate that more miniature packs lighten gross vehicle weight, reclaiming payload lost to batteries. Cost models reveal a notable payback where congestion charges and carbon levies tax diesel.

The 100–150 kWh category is growing at a 17.24% CAGR because regional haul and Class 6 trucks require 300-km autonomy without compromising cargo capacity. As megawatt chargers arrive, planners design duty cycles around 30-minute mid-shift top-ups, shrinking the required onboard kWh. OEM warranty data indicate capacity fade after 800 cycles, aligning with five-year fleet replacement cycles. Buyers are increasingly specifying modular designs, allowing packs to be resized as routes evolve.

Electric Commercial Vehicle Battery Pack Market: Market Share by Capacity
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By Battery Form: Prismatic Leadership with Pouch Growth

Prismatic cells delivered a 46.65% share due to their structural rigidity, which allows packs to serve as chassis elements, trim frame steel, and increase volumetric efficiency [2]“Commercial Vehicle Battery Form Factors,” Samsung SDI, samsungsdi.com. OEMs integrate side-impact beams directly into the pack enclosure, meeting Euro NCAP truck safety targets without the need for extra subframes. Cooling plates fit neatly between the wide, prismatic faces, enhancing temperature uniformity during fast charging.

Pouch cells, growing at an 18.33% CAGR, offer lower internal resistance and superior heat dissipation, which is critical for transit buses that require quick charging every two loops. Though mechanically less rigid, pouches drop weight and enable creative stair-step pack geometries under low-floor bus decks. Suppliers now laminate ceramic-coated separators to reduce swelling, a former barrier to commercial use. Cylindrical designs fade in share but persist where passenger-car supply chains offer price leverage.

By Voltage Class: Mid-Voltage Dominance with High-Voltage Growth

Systems in the 400–600 V band owned 63.15% share, balancing charger availability, safety norms, and legacy component costs. Aftermarket technicians are comfortable with 600 V lock-out protocols, speeding service turnaround. Component bins such as contactors, fuses, and DC-DC converters are widely stocked, minimizing downtime for fleets.

Above-800 V architectures, scaling at 13.21% CAGR, unlock 1 MW-plus charging that shrinks dwell from hours to sub-hour windows. Thermal modeling shows higher inverter efficiency, which translates into usable range gains on 500-km lanes. Suppliers have launched silicon-carbide power modules, allowing compact inverters that fit under cab floor panels. Safety standards now mandate dual-redundant isolation monitoring, raising upfront cost but alleviating driver concerns.

By Module Architecture: CTP Leadership Drives Integration

Cell-to-pack (CTP) designs secured a 48.18% share by eliminating modules and their aluminum housings, thereby delivering a higher gravimetric density. BYD’s Blade Battery doubles as a crash rail, clearing European side-impact tests without extra bracing. Assembly line takt time decreases because robots place cells directly into final enclosures, driving the segment's growth trajectory at a 13.58% CAGR.

Module-to-pack (MTP) provides a transitional roadmap for legacy factories, allowing suppliers to retain some module tooling while achieving density improvements. Field service teams appreciate that MTP allows for partial pack swaps, a maintenance advantage not found in fully structural designs. Thermal propagation barriers become more complex, yet early field data show low failure rates per million cell cycles.

Electric Commercial Vehicle Battery Pack Market: Market Share by Module Architecture
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By Component: Anode Dominance with Separator Growth

Anodes represented 68.69% of the value content in 2024, as silicon-enhanced graphite edged out energy density. Start-ups are piloting silicon nanowire blends that absorb swelling stresses, aiming to extend charge cycles. Graphite demand has shifted toward natural flake sources as synthetic supplies tighten due to ESG audits.

Separator spending is rising at a 12.81% CAGR because ceramic-coated films are mandatory in high-temperature markets, such as the Middle East. Solid-state research spills over into polymer-rich hybrid separators that promise higher puncture resistance. Cathode value shrinks modestly as fleets switch to cobalt-free LFP/LMFP, redirecting R&D budgets toward electrolyte additives that widen the 800 V operating window.

Geography Analysis

Asia-Pacific commanded 47.66% electric commercial vehicle battery pack market share in 2024, anchored by China’s cradle-to-grave supply chains that compress costs to the lowest global levels. Domestic subsidies, ranging from cell output grants to toll exemptions, enhance the competitiveness of local OEMs, which now export packs to ASEAN and Latin America. India’s Production-Linked Incentive scheme further fuels regional gigafactory announcements, turning the subcontinent into a rising secondary hub.

Europe is projected to have a 17.55% CAGR through 2030, driven by the Fit-for-55 emissions caps and funding tiers for alternative-fuel infrastructure. Cross-border corridor projects along the Rhine-Alpine axis offer megawatt charging every 120 km, giving haulers the confidence to electrify long-haul lanes. Tax credits under Germany’s program subsidize battery truck premiums, pulling forward orders into 2026 build slots. Supplier localization is mandatory under EU Battery Regulation rules, creating openings for regional cathode and separator plants.

North America’s trajectory hinges on the Inflation Reduction Act incentives that pay USD 35/kWh for packs with local content thresholds [3]“Clean Vehicle Tax Credit Guidance,” U.S. Internal Revenue Service, irs.gov. California’s Advanced Clean Fleets rule sets early targets that ripple through nationwide logistics contracts. Grid readiness remains patchy outside coastal metros, yet utilities have queued notable truck-charging interconnects for 2025-2027. Mexico eyes maquiladora expansions to supply OEMs In United States tariff-free, offering lower labor costs while meeting content rules.

Electric Commercial Vehicle Battery Pack Market CAGR (%), Growth Rate by Region
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Competitive Landscape

The top suppliers include CATL, BYD, LG Energy Solution, Panasonic, and Samsung SDI, which collectively control a notable share, signaling moderate consolidation. Vertical integration into lithium conversion and separator coating enables leaders to shield their margins from raw-material price spikes. CATL’s significant design for Class 8 trucks leverages 255 Wh/kg pack density to satisfy weight-constrained segments. BYD exploits captive vehicle channels to absorb Blade Battery capacity before selling excess to third-party OEMs.

Joint ventures proliferate: Stellantis and Samsung SDI in Indiana, Ford and SK On in Tennessee, and Volvo with Northvolt in Sweden, each aligning regional supply with local-content mandates. Software emerges as a differentiator; LG Energy Solution’s AI-driven BMS extends usable SOH by adapting charge profiles on the fly. Smaller challengers, such as ProLogium, court niche markets with solid-state prototypes, positioning themselves for second-wave adoption.

Geopolitics weigh heavily. The United States Treasury restricts credits for packs containing “foreign entity of concern” materials, prompting Korean and Japanese firms to source lithium from Australia and Canada. Chinese giants answer with localized facilities in Hungary and Thailand, hedging against export duties. As safety rules mature, certification agility becomes a moat; incumbents maintain in-house UL 2580 labs, shortening time-to-market for new models.

Electric Commercial Vehicle Battery Pack Industry Leaders

  1. Contemporary Amperex Technology Co., Limited (CATL)

  2. BYD Company Ltd.

  3. LG Energy Solution, Ltd.

  4. Panasonic Holdings Corporation

  5. Samsung SDI Co., Ltd.

  6. *Disclaimer: Major Players sorted in no particular order
Electric Commercial Vehicle Battery Pack Market
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Recent Industry Developments

  • September 2025: Ashok Leyland and CALB announced a joint battery plant in India targeting bus and truck packs, integrating Chinese process expertise with Indian assembly capabilities.
  • August 2025: Leapmotor began supplying in-house battery packs to commercial OEMs, signaling a strategic shift toward BYD-style vertical integration.
  • June 2025: Neuron Energy launched Gen 2 lithium-ion packs for light commercial fleets in India, promising lower cost per kilometer and higher cycle life.
  • September 2024: CATL unveiled the Tectrans series for heavy-duty trucks, featuring variants optimized for superfast charging and extended range.

Table of Contents for Electric Commercial Vehicle Battery Pack Industry Report

1. Introduction

  • 1.1 Study Assumptions & Market Definition
  • 1.2 Scope of the Study

2. Research Methodology

3. Executive Summary

4. Electric-Commercial-Vehicle Market Metrics & Trends

  • 4.1 Electric Vehicle Sales
  • 4.2 Electric Vehicle Sales by OEMs
  • 4.3 Best-selling EV Models
  • 4.4 OEMs with Preferable Battery Chemistry
  • 4.5 Battery Pack Price
  • 4.6 Battery Material Cost
  • 4.7 Battery Chemistry Price Comparison
  • 4.8 EV Battery Capacity & Efficiency
  • 4.9 Upcoming EV Models
  • 4.10 Cell & Pack Capacity vs Utilization
  • 4.11 Regulatory Framework
    • 4.11.1 Type Approval & Pack Safety Standards
    • 4.11.2 Market Access – Incentives, Local Content & Trade
    • 4.11.3 End-of-Life – EPR, Second-Life & Recycling Mandates
  • 4.12 Value-Chain & Distribution-Channel Analysis

5. Market Landscape

  • 5.1 Market Overview
  • 5.2 Market Drivers
    • 5.2.1 Battery-Pack Costs Falling Below USD 90/kWh in 2025
    • 5.2.2 Zero-Emission Mandates for HD Vehicles in US/EU/China
    • 5.2.3 Urban Last-Mile Electrification Driven by E-Commerce
    • 5.2.4 Commercial Adoption of High-Energy LFP/LFP Chemistries
    • 5.2.5 Cell-to-Pack and Module-to-Pack Architectures Boost Density
    • 5.2.6 Megawatt-Charging Standard (MCS) Enables Long-Haul E-Trucks
  • 5.3 Market Restraints
    • 5.3.1 Critical-Minerals Price Volatility (Li, Ni, Co)
    • 5.3.2 Sparse Public HD Charging Infrastructure
    • 5.3.3 Thermal-Runaway Risk for Large Prismatic Packs in Hot Zones
    • 5.3.4 Weight-Based Road Taxes Penalizing High-kWh Packs in EU
  • 5.4 Regulatory Landscape
  • 5.5 Technological Outlook
  • 5.6 Porter’s Five Forces
    • 5.6.1 Threat of New Entrants
    • 5.6.2 Bargaining Power of Suppliers
    • 5.6.3 Bargaining Power of Buyers
    • 5.6.4 Threat of Substitutes
    • 5.6.5 Competitive Rivalry

6. Market Size & Growth Forecasts (Value (USD) and Volume (Units))

  • 6.1 By Vehicle Type
    • 6.1.1 Light Commercial Vehicle (LCV)
    • 6.1.2 Medium and Heavy-Duty Truck
    • 6.1.3 Bus
  • 6.2 By Propulsion Type
    • 6.2.1 BEV (Battery Electric Vehicle)
    • 6.2.2 PHEV (Plug-in Hybrid Electric Vehicle)
  • 6.3 By Battery Chemistry
    • 6.3.1 LFP (Lithium Iron Phosphate)
    • 6.3.2 LMFP (Lithium Manganese Iron Phosphate)
    • 6.3.3 NMC (Lithium Nickel Manganese Cobalt Oxide)
    • 6.3.4 NCA (Lithium Nickel Cobalt Aluminum Oxide)
    • 6.3.5 LTO (Lithium-Titanium-Oxide)
    • 6.3.6 Others (LCO, LMO, NMX, Emerging Battery Technologies, etc.)
  • 6.4 By Capacity
    • 6.4.1 Below 15 kWh
    • 6.4.2 15-40 kWh
    • 6.4.3 40-60 kWh
    • 6.4.4 60-80 kWh
    • 6.4.5 80-100 kWh
    • 6.4.6 100-150 kWh
    • 6.4.7 Above 150 kWh
  • 6.5 By Battery Form
    • 6.5.1 Cylindrical
    • 6.5.2 Pouch
    • 6.5.3 Prismatic
  • 6.6 By Voltage Class
    • 6.6.1 Below 400 V
    • 6.6.2 400-600 V
    • 6.6.3 600-800 V
    • 6.6.4 Above 800 V
  • 6.7 By Module Architecture
    • 6.7.1 Cell-to-Module (CTM)
    • 6.7.2 Cell-to-Pack (CTP)
    • 6.7.3 Module-to-Pack (MTP)
  • 6.8 By Component
    • 6.8.1 Anode
    • 6.8.2 Cathode
    • 6.8.3 Electrolyte
    • 6.8.4 Separator
  • 6.9 By Geography
    • 6.9.1 North America
    • 6.9.1.1 United States
    • 6.9.1.2 Canada
    • 6.9.1.3 Rest of North America
    • 6.9.2 South America
    • 6.9.2.1 Brazil
    • 6.9.2.2 Argentina
    • 6.9.2.3 Rest of South America
    • 6.9.3 Europe
    • 6.9.3.1 Germany
    • 6.9.3.2 France
    • 6.9.3.3 Italy
    • 6.9.3.4 United Kingdom
    • 6.9.3.5 Sweden
    • 6.9.3.6 Rest of Europe
    • 6.9.4 Asia-Pacific
    • 6.9.4.1 China
    • 6.9.4.2 Japan
    • 6.9.4.3 India
    • 6.9.4.4 South Korea
    • 6.9.4.5 Thailand
    • 6.9.4.6 Rest of Asia-Pacific
    • 6.9.5 Middle East and Africa
    • 6.9.5.1 United Arab Emirates
    • 6.9.5.2 Saudi Arabia
    • 6.9.5.3 South Africa
    • 6.9.5.4 Rest of Middle East and Africa

7. Competitive Landscape

  • 7.1 Market Concentration
  • 7.2 Strategic Moves
  • 7.3 Market Share Analysis
  • 7.4 Company Profiles (Includes Global Level Overview, Market Level Overview, Core Segments, Financials as Available, Strategic Information, Market Rank/Share for Key Companies, Products and Services, SWOT Analysis, and Recent Developments)
    • 7.4.1 Wanxiang A123 Systems Corp.
    • 7.4.2 BYD Company Ltd.
    • 7.4.3 CALB Group Co., Ltd.
    • 7.4.4 Contemporary Amperex Technology Co., Limited (CATL)
    • 7.4.5 EVE Energy Co., Ltd.
    • 7.4.6 Farasis Energy
    • 7.4.7 Gotion High-tech Co., Ltd.
    • 7.4.8 LG Energy Solution, Ltd.
    • 7.4.9 Panasonic Holdings Corporation
    • 7.4.10 Samsung SDI Co., Ltd.
    • 7.4.11 SK Innovation Co., Ltd. (SK On)
    • 7.4.12 Sunwoda Electronic Co., Ltd.
    • 7.4.13 Tata Autocomp Systems Limited
    • 7.4.14 Tianjin Lishen Battery Joint-Stock Co., Ltd.
    • 7.4.15 Accumotive GmbH & Co. KG (Mercedes-Benz AG)
    • 7.4.16 Microvast Holdings, Inc.

8. Market Opportunities & Future Outlook

9. Key Strategic Questions for EV Battery Pack CEOs

10. Who Supplies Whom (OEM–Tier Map)

11. Localization & Cost Stack

  • 11.1 BoM Split (USD/kWh)
  • 11.2 Local vs Imported Content
  • 11.3 Tariff / Subsidy Pass-Through

12. Capacity & Utilization Tracker

  • 12.1 Cell GWh (Installed / Under-Build)
  • 12.2 Utilization & Bottlenecks
  • 12.3 New Plant Pipeline

13. Trade Flow & Import Dependence

14. Recycling & Second-Life Ecosystem

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Global Electric Commercial Vehicle Battery Pack Market Report Scope

Bus, LCV, M&HDT are covered as segments by Body Type. BEV, PHEV are covered as segments by Propulsion Type. LFP, NCA, NCM, NMC, Others are covered as segments by Battery Chemistry. 15 kWh to 40 kWh, 40 kWh to 80 kWh, Above 80 kWh, Less than 15 kWh are covered as segments by Capacity. Cylindrical, Pouch, Prismatic are covered as segments by Battery Form. Laser, Wire are covered as segments by Method. Anode, Cathode, Electrolyte, Separator are covered as segments by Component. Cobalt, Lithium, Manganese, Natural Graphite, Nickel are covered as segments by Material Type. Asia-Pacific, Europe, Middle East & Africa, North America, South America are covered as segments by Region.
By Vehicle Type
Light Commercial Vehicle (LCV)
Medium and Heavy-Duty Truck
Bus
By Propulsion Type
BEV (Battery Electric Vehicle)
PHEV (Plug-in Hybrid Electric Vehicle)
By Battery Chemistry
LFP (Lithium Iron Phosphate)
LMFP (Lithium Manganese Iron Phosphate)
NMC (Lithium Nickel Manganese Cobalt Oxide)
NCA (Lithium Nickel Cobalt Aluminum Oxide)
LTO (Lithium-Titanium-Oxide)
Others (LCO, LMO, NMX, Emerging Battery Technologies, etc.)
By Capacity
Below 15 kWh
15-40 kWh
40-60 kWh
60-80 kWh
80-100 kWh
100-150 kWh
Above 150 kWh
By Battery Form
Cylindrical
Pouch
Prismatic
By Voltage Class
Below 400 V
400-600 V
600-800 V
Above 800 V
By Module Architecture
Cell-to-Module (CTM)
Cell-to-Pack (CTP)
Module-to-Pack (MTP)
By Component
Anode
Cathode
Electrolyte
Separator
By Geography
North America United States
Canada
Rest of North America
South America Brazil
Argentina
Rest of South America
Europe Germany
France
Italy
United Kingdom
Sweden
Rest of Europe
Asia-Pacific China
Japan
India
South Korea
Thailand
Rest of Asia-Pacific
Middle East and Africa United Arab Emirates
Saudi Arabia
South Africa
Rest of Middle East and Africa
By Vehicle Type Light Commercial Vehicle (LCV)
Medium and Heavy-Duty Truck
Bus
By Propulsion Type BEV (Battery Electric Vehicle)
PHEV (Plug-in Hybrid Electric Vehicle)
By Battery Chemistry LFP (Lithium Iron Phosphate)
LMFP (Lithium Manganese Iron Phosphate)
NMC (Lithium Nickel Manganese Cobalt Oxide)
NCA (Lithium Nickel Cobalt Aluminum Oxide)
LTO (Lithium-Titanium-Oxide)
Others (LCO, LMO, NMX, Emerging Battery Technologies, etc.)
By Capacity Below 15 kWh
15-40 kWh
40-60 kWh
60-80 kWh
80-100 kWh
100-150 kWh
Above 150 kWh
By Battery Form Cylindrical
Pouch
Prismatic
By Voltage Class Below 400 V
400-600 V
600-800 V
Above 800 V
By Module Architecture Cell-to-Module (CTM)
Cell-to-Pack (CTP)
Module-to-Pack (MTP)
By Component Anode
Cathode
Electrolyte
Separator
By Geography North America United States
Canada
Rest of North America
South America Brazil
Argentina
Rest of South America
Europe Germany
France
Italy
United Kingdom
Sweden
Rest of Europe
Asia-Pacific China
Japan
India
South Korea
Thailand
Rest of Asia-Pacific
Middle East and Africa United Arab Emirates
Saudi Arabia
South Africa
Rest of Middle East and Africa
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Market Definition

  • Battery Chemistry - Various types of battery chemistry considred under this segment include LFP, NCA, NCM, NMC, Others.
  • Battery Form - The types of battery forms offered under this segment include Cylindrical, Pouch and Prismatic.
  • Body Type - Body types considered under this segment include, LCV (light commercial vehicle), M&HDT (medium & heavy duty trucks)and buses.
  • Capacity - Various types of battery capacities inldude under theis segment are 15 kWH to 40 kWH, 40 kWh to 80 kWh, Above 80 kWh and Less than 15 kWh.
  • Component - Various components covered under this segment include anode, cathode, electrolyte, separator.
  • Material Type - Various material covered under this segment include cobalt, lithium, manganese, natural graphite, nickel, other material.
  • Method - The types of method covered under this segment include laser and wire.
  • Propulsion Type - Propulsion types considered under this segment include BEV (Battery electric vehicles), PHEV (plug-in hybrid electric vehicle).
  • ToC Type - ToC 2
  • Vehicle Type - Vehicle type considered under this segment include commercial vehicles with various EV powertrains.
Keyword Definition
Electric vehicle (EV) A vehicle which uses one or more electric motors for propulsion. Includes cars, buses, and trucks. This term includes all-electric vehicles or battery electric vehicles and plug-in hybrid electric vehicles.
PEV A plug-in electric vehicle is an electric vehicle that can be externally charged and generally includes all electric vehicles as well as plug-electric vehicles as well as plug-in hybrids.
Battery-as-a-Service A business model in which the battery of an EV can be rented from a service provider or swapped with another battery when it runs out of charge
Battery Cell The basic unit of an electric vehicle's battery pack, typically a lithium-ion cell, that stores electrical energy.
Module A subsection of an EV battery pack, consisting of several cells grouped together, often used to facilitate manufacturing and maintenance.
Battery Management System (BMS) An electronic system that manages a rechargeable battery by protecting the battery from operating outside its safe operating area, monitoring its state, calculating secondary data, reporting data, controlling its environment, and balancing it.
Energy Density A measure of how much energy a battery cell can store in a given volume, usually expressed in watt-hours per liter (Wh/L).
Power Density The rate at which energy can be delivered by the battery, often measured in watts per kilogram (W/kg).
Cycle Life The number of complete charge-discharge cycles a battery can perform before its capacity falls under a specified percentage of its original capacity.
State of Charge (SOC) A measurement, expressed as a percentage, that represents the current level of charge in a battery compared to its capacity.
State of Health (SOH) An indicator of the overall condition of a battery, reflecting its current performance compared to when it was new.
Thermal Management System A system designed to maintain optimal operating temperatures for an EV's battery pack, often using cooling or heating methods.
Fast Charging A method of charging an EV battery at a much faster rate than standard charging, typically requiring specialized charging equipment.
Regenerative Braking A system in electric and hybrid vehicles that recovers energy normally lost during braking and stores it in the battery.
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Research Methodology

Mordor Intelligence follows a four-step methodology in all its reports.

  • Step-1: Identify Key Variables: To build a robust forecasting methodology, the variables and factors identified in Step-1 are tested against available historical market numbers. Through an iterative process, the variables required for market forecast are set and the model is built based on these variables.
  • Step-2: Build a Market Model: Market-size estimations for the historical and forecast years have been provided in revenue and volume terms. Market revenue is calculated by multiplying the volume demand with volume-weighted average battery pack price (per kWh). Battery pack price estimation and forecast takes into account various factors affecting ASP, such as inflation rates, market demand shifts, production costs, technological developments, and consumer preferences, providing estimations for both historical data and future trends.
  • Step-3: Validate and Finalize: In this important step, all market numbers, variables, and analyst calls are validated through an extensive network of primary research experts from the market studied. The respondents are selected across levels and functions to generate a holistic picture of the market studied.
  • Step-4: Research Outputs: Syndicated Reports, Custom Consulting Assignments, Databases & Subscription Platforms
research-methodology
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