Synthetic Rubber Market Size & Share Analysis - Growth Trends & Forecasts

The Synthetic Rubber Market Report Segments the Industry Into by Type (Styrene Butadiene Rubber (SBR), Polybutadiene Rubber (BR), and More), by Manufacturing Process (Emulsion Polymerization (E-SBR), Solution Polymerization (S-SBR), and More), by Raw Material (Butadiene, Isoprene, and More), by Application (Tire and Tire Components, Industrial Goods, and More), and Geography (Asia-Pacific, North America, Europe, and More).

Synthetic Rubber Market Size and Share

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Synthetic Rubber Market Analysis by Mordor Intelligence

The Synthetic Rubber Market size is estimated at USD 34.83 billion in 2025, and is expected to reach USD 42.88 billion by 2030, at a CAGR of 4.21% during the forecast period (2025-2030). Resilient demand from tire producers, industrial manufacturers, and healthcare suppliers underpins this growth even as feedstock prices fluctuate and environmental standards tighten. Rising electric-vehicle (EV) adoption is reshaping product specifications, pushing suppliers toward solution-polymerized grades that deliver lower rolling resistance and extended wear life. Renewable-energy installations are creating new high-value channels for EPDM, while medical and consumer goods segments are broadening the customer base. At the same time, bio-based monomers are scaling rapidly as OEMs chase net-zero commitments, and this transition is compressing the margin window for legacy petroleum-based output.

Key Report Takeaways

  • By type, Styrene-Butadiene Rubber held 40% of the synthetic rubber market share in 2024, while EPDM is projected to expand at 5.77% CAGR through 2030.
  • By manufacturing process, emulsion polymerization accounted for 60% revenue share in 2024; solution polymerization is advancing at a 5.51% CAGR to 2030.
  • By raw material, butadiene captured 50% synthetic rubber market share in 2024; bio-based isoprene is forecast to grow at 8.43% CAGR over 2025-2030.
  • By application, tires dominated with a 45% share of the synthetic rubber market size in 2024, whereas industrial goods are rising fastest at a 4.49% CAGR.
  • By geography, Asia-Pacific led with 57% revenue share in 2024 and is growing at 4.38% CAGR through 2030. 

Segment Analysis

By Type: EPDM Surges While SBR Holds Scale

Styrene-Butadiene Rubber (SBR) maintains its dominant position with 40% market share in 2024, primarily due to its extensive use in tire manufacturing, where it enhances traction and wear resistance. SBR remains indispensable for passenger-car treads because it balances grip and abrasion. EPDM, however, advances at 5.77% CAGR through 2030, the fastest among all types, as renewable-energy operators specify it for cable sheathing and sealing. EPDM’s 30–50-year service life in roofing also appeals to construction contractors navigating harsher climate patterns.

Demand diversification intensifies. Polybutadiene Rubber blends with SBR to improve low-temperature flexibility in winter tires, while Isobutylene-Isoprene Rubber supports pharmaceutical stoppers where gas permeability must stay minimal. Polyisoprene attracts catheter and glove makers aiming to eliminate natural-latex allergens. Specialty grades such as NBR and CR find traction in oil-service hoses and flame-retardant cables. This expanding palette lets compounders tailor performance to discrete end-use conditions and retain pricing power.

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Note: Segment Share of all individual segments available upon report purchase

By Manufacturing Process: Solution Polymerization Accelerates

Emulsion polymerization output accounted for 60% of synthetic rubber market share in 2024 as its reactors are established, cost efficient and highly automated. Yet the synthetic rubber market size attached to solution-polymerized grades will rise at 5.51% CAGR. Linear macro-molecules and narrow molecular-weight distributions produced in solution reactors improve elastic modulus to 18.7 MPa, a critical attribute for high-speed EV tires.

Advanced continuous polymerization uses real-time analytics to adjust monomer feeds, cutting VOC emissions, and enabling precise architecture control. Although its footprint is the smallest, it already underpins niche medical and aerospace demand where reproducibility trumps cost. Producers weigh capex trade-offs between process flexibility, energy intensity and carbon footprint before selecting site expansions.

By Raw Material: Bio-Based Alternatives Gain Momentum

Butadiene held 50% synthetic rubber market share in 2024 because it feeds both SBR and polybutadiene lines. The synthetic rubber market size linked to bio-based isoprene, however, is projected to leap at an 8.43% CAGR, double the overall pace, through 2030. Goodyear’s pilot program with Visolis converts lignocellulosic waste into isoprene for commercial trial blends scheduled in 2025. Concurrently, researchers at the National University of Singapore achieved a 93% Faradaic efficiency when electrosynthesizing butadiene from acetylene, potentially lowering the carbon intensity of C4 supply.

Traditional styrene, ethylene, and propylene streams remain essential. Styrene integrates into SBR for controlled glass-transition temperatures, while ethylene and propylene anchor EPDM chains. Raw-material portfolios now reflect dual priorities: securing volume against cracker outages and climbing the sustainability curve demanded by downstream OEMs.

By Application: Industrial Goods Outpace Tires

Tire and Tire Components absorbed 45% of the synthetic rubber market share in 2024 because global light-vehicle production topped 90 million units. Still, industrial goods will expand at a 4.49% CAGR through 2030, outstripping tire growth. EPDM gaskets in solar farms, nitrile hoses in hydraulic systems, and neoprene expansion joints in bridge retrofits comprise much of this incremental volume. Renewable-energy scale-up adds hundreds of thousands of tons of elastomer demand annually.

Non-tire automotive parts—belts, mounts, and vibration dampers—maintain steady pull, while athletic footwear designers integrate lightweight rubber foams for energy return. Medical devices and premium consumer electronics adopt silicone-modified grades for tactile interfaces. This broadening demand matrix reduces revenue cyclicality historically tied to tire replacement cycles and enables compounders to capture higher value per kilogram.

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Note: Segment Share of all individual segments available upon report purchase

Geography Analysis

Asia-Pacific commanded 57% of the synthetic rubber market in 2024 and is increasing volume at a 4.38% CAGR to 2030. China anchors this leadership with expansive tire and auto-parts exports, augmented by quickening EV penetration. India, Vietnam and Thailand add regional momentum through greenfield compounding plants. Hyosung’s Vietnam project to derive BIO BDO from sugarcane will create the first integrated bio-based elastane center by 2026, initially rated at 50,000 tons per year.

North America combines advanced R&D with surging bio-content mandates. The National Renewable Energy Laboratory is prototyping reversible crosslinks for recyclable tires, and NC State University co-leads a National Science Foundation center to bolster domestic rubber supply resilience[3]NC State University, “NSF Center Dedicated to Domestic Rubber Production,” ncsu.edu. Large fleet clients such as UPS and Amazon are piloting sustainable tires, creating a pull-through effect for bio-based feedstock producers.

Europe remains a premium hub despite steam-cracker closures tightening butadiene supply. Germany, France and Italy focus on high-performance specialty grades that meet stringent REACH and microplastic regulations. The European Commission’s bio-manufacturing program finances alternative routes for both natural and synthetic rubber to cut import reliance and carbon intensity.

Synthetic Rubber Market
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Competitive Landscape

The synthetic rubber market is moderately fragmented, with the top five producers accounting for approximately 36% of installed capacity. Sinopec capitalizes on refinery integration to maintain cost leadership in Asia, while Western manufacturers focus on high-margin specialty segments. Bridgestone’s 2024 financial results highlight its premium-tire strategy, which boosted operating margins to nearly 14% despite rising raw material costs.

Technological collaborations are gaining momentum. Goodyear is developing self-healing synthetic rubber composites to extend tire lifespan, leveraging advancements in reversible sulfur crosslinks. Synthomer’s partnership with the University of York aims to accelerate bio-polymer innovations with reduced greenhouse gas emissions. M&A activity surged in H2 2024, with 148 disclosed deals valued at USD 13.9 billion, including the USD 47 million sale of a Japanese waterproof-materials specialist, reflecting interest in niche elastomer assets.

Asian producers are ramping up capacity, particularly in China’s Guangdong and Liaoning provinces, to meet growing domestic demand from the EV and infrastructure sectors. Western competitors are optimizing portfolios through divestitures and targeted acquisitions in healthcare and aerospace. Start-ups focusing on fermented isoprene and biologically synthesized butadiene are attracting venture capital, intensifying competition for established petrochemical players.

Synthetic Rubber Industry Leaders

  1. China Petrochemical Corporation

  2. Kumho Petrochemical

  3. Exxon Mobil Corporation

  4. LANXESS

  5. SIBUR Holding PJSC

  6. *Disclaimer: Major Players sorted in no particular order
Synthetic Rubber Market
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Recent Industry Developments

  • December 2025: SIBUR initiated trials to replace natural rubber in tires with synthetic isoprene rubber after evaluating 300 prototype tires showing comparable performance to standard models.
  • May 2025: ARLANXEO and TSRC opened an expanded NBR plant in Nantong, China, raising annual capacity to 40,000 tons.
  • February 2024: Arlanxeo has announced plans to strengthen its production capabilities by building a new hydrogenated nitrile butadiene rubber (HNBR) plant in Changzhou, eastern China.

Table of Contents for Synthetic Rubber Industry Report

1. Introduction

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2. Research Methodology

3. Executive Summary

4. Market Landscape

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Surging Demand for High-Performance Tires from EV OEMs
    • 4.2.2 Growth of Industrial Rubber Goods in Renewable-Energy Installations
    • 4.2.3 Advancements in Medical and Healthcare Applications
    • 4.2.4 Shift Toward Bio-Based Monomers in North America Driven by Net-Zero Commitments
    • 4.2.5 Growth in Consumer Goods Sector
  • 4.3 Market Restraints
    • 4.3.1 Volatility in Butadiene Feedstock Prices from Steam-Cracker Turnarounds
    • 4.3.2 Substitution by High-Performance Polyurethanes in Seals and Gaskets
    • 4.3.3 Environmental and Regulatory Concerns
  • 4.4 Value Chain Analysis
  • 4.5 Porter’s Five Forces Analysis
    • 4.5.1 Bargaining Power of Suppliers
    • 4.5.2 Bargaining Power of Buyers
    • 4.5.3 Threat of New Entrants
    • 4.5.4 Threat of Substitutes
    • 4.5.5 Degree of Competition

5. Market Size and Growth Forecasts (Value)

  • 5.1 By Type
    • 5.1.1 Styrene-Butadiene Rubber (SBR)
    • 5.1.2 Polybutadiene Rubber (BR)
    • 5.1.3 Ethylene-Propylene-Diene Monomer (EPDM)
    • 5.1.4 Isobutylene-Isoprene Rubber (IIR)
    • 5.1.5 Polyisoprene Rubber (IR)
    • 5.1.6 Others (NBR, CR, ACM, HNBR, etc.)
  • 5.2 By Manufacturing Process
    • 5.2.1 Emulsion Polymerization (E-SBR)
    • 5.2.2 Solution Polymerization (S-SBR)
    • 5.2.3 Advanced Continuous Polymerization
  • 5.3 By Raw Material
    • 5.3.1 Butadiene
    • 5.3.2 Isoprene
    • 5.3.3 Styrene
    • 5.3.4 Ethylene and Propylene
    • 5.3.5 Other Specialty Monomers (ACN, Chloroprene)
  • 5.4 By Application
    • 5.4.1 Tire and Tire Components
    • 5.4.2 Non-Tire Automobile Applications
    • 5.4.3 Industrial Goods
    • 5.4.4 Footwear
    • 5.4.5 Other Applications
  • 5.5 By Geography
    • 5.5.1 Asia-Pacific
    • 5.5.1.1 China
    • 5.5.1.2 India
    • 5.5.1.3 Japan
    • 5.5.1.4 South Korea
    • 5.5.1.5 Malaysia
    • 5.5.1.6 Thailand
    • 5.5.1.7 Vietnam
    • 5.5.1.8 Indonesia
    • 5.5.1.9 Rest of Asia-Pacific
    • 5.5.2 North America
    • 5.5.2.1 United States
    • 5.5.2.2 Canada
    • 5.5.2.3 Mexico
    • 5.5.3 Europe
    • 5.5.3.1 Germany
    • 5.5.3.2 United Kingdom
    • 5.5.3.3 France
    • 5.5.3.4 Italy
    • 5.5.3.5 Spain
    • 5.5.3.6 Russia
    • 5.5.3.7 Nordics
    • 5.5.3.8 Turkey
    • 5.5.3.9 Rest of Europe
    • 5.5.4 South America
    • 5.5.4.1 Brazil
    • 5.5.4.2 Argentina
    • 5.5.4.3 Colombia
    • 5.5.4.4 Rest of South America
    • 5.5.5 Middle East and Africa
    • 5.5.5.1 Saudi Arabia
    • 5.5.5.2 United Arab Emirates
    • 5.5.5.3 Qatar
    • 5.5.5.4 South Africa
    • 5.5.5.5 Egypt
    • 5.5.5.6 Nigeria
    • 5.5.5.7 Rest of Middle East and Africa

6. Competitive Landscape

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level Overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share for key companies, Products and Services, and Recent Developments)
    • 6.4.1 Apcotex Industries
    • 6.4.2 Arlanxeo
    • 6.4.3 Asahi Kasei Corporation
    • 6.4.4 China Petrochemical Corporation
    • 6.4.5 Dow
    • 6.4.6 ENEOS Corporation
    • 6.4.7 Exxon Mobil Corporation
    • 6.4.8 Jiangsu Sailboat Petrochemical Co. Ltd.
    • 6.4.9 Kumho Petrochemical
    • 6.4.10 LANXESS
    • 6.4.11 LG Chem
    • 6.4.12 Mitsubishi Chemical Group Corporation
    • 6.4.13 Reliance Industries Limited
    • 6.4.14 SABIC
    • 6.4.15 Saudi Arabian Oil Co.
    • 6.4.16 SIBUR Holding PJSC
    • 6.4.17 Synthos
    • 6.4.18 The Goodyear Tire & Rubber Company
    • 6.4.19 Trinseo
    • 6.4.20 TSRC
    • 6.4.21 Versalis S.p.A.
    • 6.4.22 Zeon Corporation

7. Market Opportunities and Future Outlook

  • 7.1 White-Space and Unmet-Need Assessment
  • 7.2 Development of Bio-Based Synthetic Rubbers
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Global Synthetic Rubber Market Report Scope

Synthetic rubber is a man-made rubber produced by combining minerals and oil in plants. The most commonly used type of synthetic rubber is styrene-butadiene rubber (SBR), which is created by copolymerizing styrene and 1,3-butadiene.

The synthetic rubber market is segmented by type, application, and geography. By type, the market is segmented into styrene-butadiene rubber, ethylene propylene diene rubber, polyisoprene rubber, polybutadiene rubber, isobutylene isoprene rubber, and other types. By application, the market is segmented into tire and tire components, non-tire automobile applications, footwear, industrial goods, and other applications (consumer goods, etc.). The report also covers the market size and forecasts in 27 countries across major regions. For each segment, market sizing and forecasts were made based on revenue (USD).

By Type Styrene-Butadiene Rubber (SBR)
Polybutadiene Rubber (BR)
Ethylene-Propylene-Diene Monomer (EPDM)
Isobutylene-Isoprene Rubber (IIR)
Polyisoprene Rubber (IR)
Others (NBR, CR, ACM, HNBR, etc.)
By Manufacturing Process Emulsion Polymerization (E-SBR)
Solution Polymerization (S-SBR)
Advanced Continuous Polymerization
By Raw Material Butadiene
Isoprene
Styrene
Ethylene and Propylene
Other Specialty Monomers (ACN, Chloroprene)
By Application Tire and Tire Components
Non-Tire Automobile Applications
Industrial Goods
Footwear
Other Applications
By Geography Asia-Pacific China
India
Japan
South Korea
Malaysia
Thailand
Vietnam
Indonesia
Rest of Asia-Pacific
North America United States
Canada
Mexico
Europe Germany
United Kingdom
France
Italy
Spain
Russia
Nordics
Turkey
Rest of Europe
South America Brazil
Argentina
Colombia
Rest of South America
Middle East and Africa Saudi Arabia
United Arab Emirates
Qatar
South Africa
Egypt
Nigeria
Rest of Middle East and Africa
By Type
Styrene-Butadiene Rubber (SBR)
Polybutadiene Rubber (BR)
Ethylene-Propylene-Diene Monomer (EPDM)
Isobutylene-Isoprene Rubber (IIR)
Polyisoprene Rubber (IR)
Others (NBR, CR, ACM, HNBR, etc.)
By Manufacturing Process
Emulsion Polymerization (E-SBR)
Solution Polymerization (S-SBR)
Advanced Continuous Polymerization
By Raw Material
Butadiene
Isoprene
Styrene
Ethylene and Propylene
Other Specialty Monomers (ACN, Chloroprene)
By Application
Tire and Tire Components
Non-Tire Automobile Applications
Industrial Goods
Footwear
Other Applications
By Geography
Asia-Pacific China
India
Japan
South Korea
Malaysia
Thailand
Vietnam
Indonesia
Rest of Asia-Pacific
North America United States
Canada
Mexico
Europe Germany
United Kingdom
France
Italy
Spain
Russia
Nordics
Turkey
Rest of Europe
South America Brazil
Argentina
Colombia
Rest of South America
Middle East and Africa Saudi Arabia
United Arab Emirates
Qatar
South Africa
Egypt
Nigeria
Rest of Middle East and Africa
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Key Questions Answered in the Report

What is the current size of the synthetic rubber market?

The synthetic rubber market generates USD 34.83 billion in 2025.

How fast will the synthetic rubber market grow?

Revenue is projected to climb at a 4.21% CAGR, reaching USD 42.88 billion by 2030.

Which region leads synthetic rubber demand?

Asia-Pacific accounts for 57% of global demand and is expanding at 4.38% CAGR.

Why is EPDM gaining share in the synthetic rubber market?

EPDM’s weather resistance and long service life make it the preferred elastomer for renewable-energy cables, seals and gaskets, driving a 5.77% CAGR.

How are bio-based monomers influencing the synthetic rubber industry?

Partnerships such as Goodyear-Visolis are commercializing bio-isoprene that lowers carbon intensity and captures fast-growing demand from sustainability-focused OEMs.

What is the main restraint on synthetic rubber growth?

Butadiene price volatility from steam-cracker outages exerts the largest negative impact, trimming projected CAGR by 0.7%.

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