Circular Knitting Machine Market Size & Share Analysis - Growth Trends And Forecast (2025 - 2030)

Global Circular Knitting Machine Market Trends and Insights

Growing Demand for Seamless/Athleisure Garments

Athleisure’s structural rise is propelling new machinery purchases because seamless technology eliminates cut-and-sew steps that add cost and compromise fit. Santoni’s high-gauge platforms knit compression and ergonomic zones in one pass, creating soft yet durable garments that support premium pricing. Sportswear brands increasingly specify electronic jacquard heads to weave logos and ventilation zones directly into fabric tubes, shrinking lead times for style refreshes. As comfort and performance converge in everyday apparel, fabricators are retrofitting existing bays with multi-gauge cylinders to handle ultrafine yarns. Seamless fashions also trim material waste, bolstering sustainability metrics that retailers track closely in compliance reports.

Automation & Digitization of Knitting Operations

Industry 4.0 integration is rewriting shop-floor management. Pailung’s Manufacturing Execution System records every cam adjustment, enabling exact fabric replication across global plants. IoT sensors feed yarn tension, temperature, and vibration data into cloud analytics that predict faults hours before they stop the line. Digital twins let technicians trial new stitch densities virtually, slashing costly sample loops. Computer vision now flags defects at full speed, so only perfect rolls reach dyeing. With worker shortages in several hubs, autonomous recipe control is no longer optional; it guards uptime and cushions labor risk.

Expansion of Technical- & Medical-Textile Applications

Technical textiles enjoy the fastest adoption curve because circular knitting builds tubes, meshes, and spacer fabrics that weaving cannot replicate. Integer’s micro-diameter equipment knits vascular grafts where pore geometry dictates patient outcomes. Auto makers specify multi-material seat covers that mix polyester face yarns with aramid reinforcements for side-airbag seams, cutting weight and stitching steps. Composite parts for drones and sporting goods emerge from carbon-fiber preforms knitted to net shape, lowering scrap. Hospitals, carmakers, and aerospace OEMs all seek suppliers who can pivot from cotton jerseys to high-modulus synthetics without swapping machines.

Manufacturing Migration to Cost-Efficient Asian Clusters

RCEP has made Vietnam, Bangladesh, and Indonesia magnets for Chinese, Korean, and Japanese groups aiming to hedge labor and tariff exposure. Shared utilities in industrial parks let small knitters access steam and effluent treatment once reserved for giants, spurring pooled orders for mid-range electronic machines. Vendors are rolling out remote-diagnostic dashboards to serve scattered factories with fewer field technicians. As clusters mature, localized spare-part depots shorten downtime, removing a traditional edge held by suppliers located near buyers.

High Upfront Capital Expenditure

A full Industry 4.0 circular knitting line costs USD 15–50 million, covering high-speed cylinders, winding, inspection, and digital backend. Small firms struggle to source that financing, especially where leasing infrastructure lags. Rapid tech cycles magnify risk because equipment can feel dated within five years. Consequently, some buyers postpone upgrades or choose stripped-down models, which slows market acceleration until flexible pay-per-use packages gain traction.

Raw-Material (Yarn) Price Volatility

Cotton futures and polyester feedstock swings squeeze margins when fabric contracts are fixed for seasons. Tax policies in Pakistan that load local cotton with GST highlight how duties distort mill input economics. Recycled yarn premiums fluctuate with collection rates and oil prices, complicating budgeting for eco-labeled programs. Many knitters now stock extra weeks of yarn, raising working-capital needs and warehouse costs^{[1]Springer, Oluwabusola Dorcas Olagunju, “Investment Decision Modeling for Textile Machinery,” springer.com}.

Segment Analysis

By Machine Type: Single Circular Dominance Faces Jacquard Disruption

Single-cylinder units generated 53.45% of the circular knitting machines market share in 2024 because their straightforward cam architecture delivers high yards per minute for T-shirts, underwear, and sheets. The circular knitting machines market size for specialty jacquard platforms is smaller today, but this niche is on a 7.00% CAGR track as fashion labels chase intricate motifs that lift average selling prices. Modern jacquard heads use micro-step motors for every needle, so patterns change via software rather than hardware plates, trimming setup to minutes. Wellknit’s double computerized jacquard model showcases triple-action knitting, letting mills pivot from plain jerseys at dawn to sculpted relief fabrics by lunch.

Second, double-jersey machinery remains crucial for rib and interlock pieces that demand stretch retention. Although its growth rate trails jacquard, demand holds steady in underwear and sports cuffs. Hybrid platforms now embed removable needle beds, giving operators the choice of single or double knitting without swapping the entire frame. This flexibility appeals to contract manufacturers juggling diverse brand orders under one roof. As a result, the competitive gap between dominant single machines and rising jacquard contenders will narrow through the decade^{[2]Taiwan Excellence Award, “High Speed Single Jersey Four Tracks Circular Knitting Machine,” taiwanexcellence.org}.

Note: Segment shares of all individual segments available upon report purchase

By Gauge: Fine Gauge Innovation Drives Premium Applications

Medium gauges (12–24 NPI) owned 47.89% of shipments in 2024 because they balance yarn range, speed, and fabric hand suitable for mass apparel. Fine-gauge models, although costlier, promise a 6.09% CAGR by 2030 as lingerie and athleisure require micro-denier yarns for a second-skin feel. Here, the circular knitting machines market size benefits from technological leaps such as Pailung’s redesigned sinker rings that minimize abrasion at 28 NPI. Ultra-fine cylinders allow seamless hosiery with 200-needle barrels, once exclusive to flat knitting.

Coarse-gauge systems still matter for thermal wear and industrial sleeves, yet face little innovation. The premium differential in yarn weight means coarse fabrics struggle to justify price hikes, capping revenue growth. Consequently, suppliers channel R&D into fine tolerances laser-ground cams, ceramic yarn guides, and oil-mist lubrication to boost speed without compromising needle life.

By Diameter: Small Diameter Growth Reflects Specialized Applications

Mid-diameter machines (15"–30") supplied 42.34% of 2024 revenue, matching common fabric widths for tees and leggings. Small-diameter (<15") cylinders are expanding at a 4.65% CAGR because medical and hosiery demand near-net tubes with minimal seam irritation. Integer’s 8" vascular-graft machine knits implantable polyester sleeves whose uniform wall thickness ensures blood compatibility. Fashion tights benefit, too, since graduated-compression zones are achievable only on tight circumferences.

Large-diameter (>30") frames help terry towel and home-textile makers deliver jumbo rolls, yet plant floor spacing and high power draw limit their adoption. Some mills now adapt modular creels so one large machine feeds several yarn types, maximizing footprint utility. Still, the relative growth edge lies with specialty small-diameter units geared for high-value health and wellness products.

Note: Segment shares of all individual segments available upon report purchase

By Automation Level: Industry 4.0 Integration Accelerates

Electronic control held a 50.45% share in 2024 as most mills completed the shift away from purely mechanical cams. Industry 4.0-ready systems, featuring cloud connectivity, digital twins, and AI maintenance, will outpace the base with a 6.91% CAGR. The circular knitting machines market size for computerized platforms rises because sensor-rich cylinders cut defect scrap and unlock predictive uptime. Asian Development Bank studies show Pakistan’s mills expect productivity lifts topping 35% once IoT and analytics mature.

Mechanical rigs persist mainly for entry-level buyers, but component vendors now offer retrofit boards that digitize pattern memory, easing the upgrade path. Still, the step to full smart-factory status is steep: plants must integrate ERP, yarn warehouse, and dye-house data. Vendors that package end-to-end software, not just machines, will capture premium margins.

By Application: Technical Textiles Drive Innovation

Apparel textiles delivered 62.34% of the 2024 turnover owing to global basics consumption. However, technical-textile demand brings the sharpest 8.87% CAGR because automotive, medical, and defense users pay for functionality rather than yards. That pivot enlarges the circular knitting machines market size by inviting higher ASP equipment capable of processing aramid, carbon, and UHMWPE yarns. For instance, Pailung’s spacer-fabric lines knit 3D structures for EV battery insulation where thermal management is critical.

Home textiles remain steady, fed by pandemic-era nesting trends, yet price competition is intense. Niche segments such as filtration sleeves and geotextiles gain traction, but volumes are small. As sustainability metrics harden, brands will prefer mono-material constructions that simplify recycling, pushing mills toward specialized cylinders able to handle stiff technical filaments without needle breakage.

Note: Segment shares of all individual segments available upon report purchase

By Yarn Type: Recycled Materials Gain Traction

Cotton kept a 38.43% share thanks to consumer affinity and supply familiarity. Recycled yarns, though, are surging at 7.45% CAGR, elevating the circular knitting machines market share for equipment optimized to handle variable fiber lengths. Mills installing optical yarn evenness testers can knit PET bottle yarn blends at commercial speeds without surge rollers. Research in Polymer Degradation and Stability confirms recycled polyester knit fabrics now match virgin counterparts in pilling and colorfastness after process tweaks.

Synthetic staples such as polyester and nylon still dominate sportswear, and high-tenacity varieties underpin medical and industrial uses. Blends complicate recycling, spurring interest in design-for-disassembly where one polymer rules. Machine suppliers are testing heat-resistant guides to process bio-based PLA filaments that melt at lower temperatures, ensuring future-proof versatility.

Geography Analysis

Asia-Pacific retained 48.34% of 2024 shipments because integrated yarn-to-garment ecosystems, supportive export rebates, and abundant technician pools anchor machinery demand. China leads, yet unit sales migrate to Vietnam and Indonesia as labor costs rise at home and RCEP waives duties on cross-border equipment sales. India’s Production-Linked Incentive scheme fuels fresh orders, though patchy power and zoning rules temper ramp-up speed. Japan’s makers occupy premium niches, supplying micro-diameter lines for medical implants that secure high margins despite modest volume^{[3]Asian Development Bank, “Unlocking Industry 4.0 Productivity in Pakistan Textiles,” adb.org}.

North America’s resurgence rests on near-shoring. The United States sees fresh capex as brands value tariff avoidance and carbon-footprint cuts. Shawmut’s North Carolina site demonstrates local investment logic: smart cylinders slash labor reliance while producing specialty fabrics that justify higher wages. Canadian mills, smaller in number, ride the same wave, offering quick-turn knits to e-commerce labels. Mexico absorbs overflow for automotive and protective textiles, helped by USMCA rules of origin.

Europe commands the technology high ground. German and Italian OEMs steer automation breakthroughs and maintain dense service networks. EU Green Deal mandates recycled content, prompting mills in Portugal and Spain to order tension-adaptive machines compatible with reclaimed fibers. The Middle East and Africa register the fastest 5.54% CAGR because Gulf sovereign funds deploy petro-dollars into diversification parks, while Turkey upgrades existing looms to capture EU quick-response orders. Egypt leverages duty-free EU access, yet requires port and energy upgrades to exploit its full potential.