North America Thermal Spray Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The North America Thermal Spray Market report segments the industry into Product Type (Coatings, Materials, Thermal Spray Equipment), Thermal Spray Coatings and Finishes (Combustion, Electric Energy), End-user Industry (Aerospace, Industrial Gas Turbines, Automotive, Electronics, Oil and Gas, Medical Devices, Energy and Power, Other End-user Industries), and Geography (United States, Canada, Mexico, Rest of North America).

North America Thermal Spray Market Size and Share

North America Thermal Spray Market Forecast
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North America Thermal Spray Market Analysis by Mordor Intelligence

The North America Thermal Spray Market is expected to register a CAGR of greater than 7% during the forecast period.

  • Emergence of hard trivalent chrome coating is likely to hinder the market's growth.
  • Advancements in spraying technology is expected to create opportunities to the market's growth in the future.
  • United States is expected to dominate the market and is also expected to witness the fastest CAGR during the forecast period.

United States to Dominate the Market

  • In the North America region, United States dominated the ceramic coatings market. United States is one of the fastest emerging economies and has become one of the biggest production houses in the world, today. The country's manufacturing sector is one of the major contributors to the country's economy.
  • According to the Federal Aviation Administration (FAA), the total commercial aircraft fleet is expected to reach 8,270 in 2037, owing to the growth in air cargo. Also, the US mainliner carrier fleet is expected to grow at a rate of 54 aircrafts per year due to the existing fleet getting older. Strong exports of aerospace components to countries, such as France, China, and Germany, along with robust consumer spending in the United States are driving the manufacturing activities in the aerospace industry.
  • Various automotive manufacturers are planning to invest during the coming years, amid threats from the government to increase levies on auto imports from Mexico. This factor is expected to positively impact the automotive industry in the country in the coming years, thereby increasing the consumption of ceramic coatings in the automotive industry through the forecast period.
  • Industrial gas turbines are likely to play an important role in achieving national objectives related to energy and the environment. The ongoing technical advances makes gas turbines the logical choice for power generation and replacement of old thermal facilities operating on coal and oil.
  • In terms of size, the electronics market in the United States is the largest market. Owing to the usage of advance technology, increasing number of R&D centers, and rising demand from consumers, the thermal spray market is expected to grow over the forecast period.
North America Thermal Spray Market Analysis

Competitive Landscape

The North America thermal spray market is fragmented in nature. Key players in the market include OC Oerlikon Management AG, Saint-Gobain, Hoganas AB, Linde Plc, and Bodycote, among others.

North America Thermal Spray Industry Leaders

  1. OC Oerlikon Management AG

  2. Saint-Gobain

  3. Hoganas AB

  4. Linde Plc

  5. Bodycote

  6. *Disclaimer: Major Players sorted in no particular order
OC Oerlikon Management AG, Saint-Gobain, Hoganas AB, Linde Plc, Bodycote
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Table of Contents for North America Thermal Spray Industry Report

1. INTRODUCTION

  • 1.1 Study Assumptions
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET DYNAMICS

  • 4.1 Drivers
    • 4.1.1 Growing Thermal Spray Applications in Automotive and Aerospace Sector
    • 4.1.2 Increased Thermal Spray Usage in Medical Devices
    • 4.1.3 Rising Popularity of Thermal Spray Ceramic Coatings
    • 4.1.4 Replacement of Hard Chrome Coating
  • 4.2 Restraints
    • 4.2.1 Emergence of Hard Trivalent Chrome Coating
    • 4.2.2 Trust Issues Regarding Process Reliability and Consistency
  • 4.3 Industry Value Chain Analysis
  • 4.4 Porter's Five Forces Analysis
    • 4.4.1 Bargaining Power of Suppliers
    • 4.4.2 Bargaining Power of Consumers
    • 4.4.3 Threat of New Entrants
    • 4.4.4 Threat of Substitute Products and Services
    • 4.4.5 Degree of Competition

5. MARKET SEGMENTATION

  • 5.1 Product Type
    • 5.1.1 Coatings
    • 5.1.2 Materials
    • 5.1.2.1 Coating Materials
    • 5.1.2.1.1 Powders
    • 5.1.2.1.1.1 Ceramics
    • 5.1.2.1.1.2 Metals
    • 5.1.2.1.1.3 Polymer
    • 5.1.2.1.1.4 Other Coating Materials
    • 5.1.2.1.2 Wires/Rods
    • 5.1.2.1.3 Other Coating Materials
    • 5.1.2.2 Supplementary Material (Auxiliary Material)
    • 5.1.3 Thermal Spray Equipment
    • 5.1.3.1 Thermal Spray Coating System
    • 5.1.3.2 Dust Collection Equipment
    • 5.1.3.3 Spray Gun and Nozzle
    • 5.1.3.4 Feeder Equipment
    • 5.1.3.5 Spare Parts
    • 5.1.3.6 Noise-reducing Enclosure
    • 5.1.3.7 Other Thermal Spray Equipment
  • 5.2 Thermal Spray Coatings and Finishes
    • 5.2.1 Combustion
    • 5.2.2 Electric Energy
  • 5.3 End-user Industry
    • 5.3.1 Aerospace
    • 5.3.2 Industrial Gas Turbines
    • 5.3.3 Automotive
    • 5.3.4 Electronics
    • 5.3.5 Oil and Gas
    • 5.3.6 Medical Devices
    • 5.3.7 Energy and Power
    • 5.3.8 Other End-user Industries
  • 5.4 Geography
    • 5.4.1 United States
    • 5.4.2 Canada
    • 5.4.3 Mexico
    • 5.4.4 Rest of North America

6. COMPETITIVE LANDSCAPE

  • 6.1 Mergers and Acquisitions, Joint Ventures, Collaborations, and Agreements
  • 6.2 Market Share Analysis**
  • 6.3 Strategies Adopted by Leading Players
  • 6.4 Company Profiles
    • 6.4.1 Thermal Spray Powder Companies
    • 6.4.1.1 5iTech, LLC
    • 6.4.1.2 Aimtek, Inc.
    • 6.4.1.3 Air Products and Chemicals, Inc.
    • 6.4.1.4 AMETEK
    • 6.4.1.5 ARDLEIGH MINERALS INCORPORATED
    • 6.4.1.6 CASTOLIN EUTECTIC
    • 6.4.1.7 CRS Holdings Inc.
    • 6.4.1.8 Fujimi Corporation
    • 6.4.1.9 Global Tungsten & Powders
    • 6.4.1.10 H.C. Starck
    • 6.4.1.11 HAI Inc
    • 6.4.1.12 Hoganas AB
    • 6.4.1.13 Hunter Chemical, LLC
    • 6.4.1.14 Kennametl Stellite
    • 6.4.1.15 Linde plc
    • 6.4.1.16 OC Oerlikon Management AG
    • 6.4.1.17 Plasma Powders & Systems Inc.
    • 6.4.1.18 Polymet Corporation
    • 6.4.1.19 Powder Alloy Corporation
    • 6.4.1.20 Saint-Gobain
    • 6.4.1.21 Sandvik AB
    • 6.4.1.22 The Fisher Barton Group
    • 6.4.2 Thermal Spray Coating Companies
    • 6.4.2.1 A&A Thermal Spray Coatings
    • 6.4.2.2 APS Materials, Inc.
    • 6.4.2.3 ASB Industries, Inc.
    • 6.4.2.4 Bodycote
    • 6.4.2.5 CASTOLIN EUTECTIC
    • 6.4.2.6 Chromalloy Gas Turbine LLC
    • 6.4.2.7 F.W. Gartner Thermal Spraying
    • 6.4.2.8 Kennametl Stellite
    • 6.4.2.9 Linde plc
    • 6.4.2.10 OC Oerlikon Management AG
    • 6.4.2.11 Pamarco
    • 6.4.2.12 The Fisher Barton Group
    • 6.4.2.13 The Harper Corporation
    • 6.4.2.14 TOCALO Co. Ltd
    • 6.4.3 Thermal Spray Equipment Companies
    • 6.4.3.1 Aimtek, Inc.
    • 6.4.3.2 Air Products and Chemicals, Inc.
    • 6.4.3.3 Arzell, Inc.
    • 6.4.3.4 ASB Industries, Inc.
    • 6.4.3.5 Camfil Air Pollution Control
    • 6.4.3.6 CASTOLIN EUTECTIC
    • 6.4.3.7 Donaldson Company Inc.
    • 6.4.3.8 Flame Spray Technologies BV
    • 6.4.3.9 GTV-wear GmbH
    • 6.4.3.10 HAI Inc
    • 6.4.3.11 Imperial Systems, Inc.
    • 6.4.3.12 Integrated Global Services
    • 6.4.3.13 Kennametl Stellite
    • 6.4.3.14 Kurt J. Lesker Company
    • 6.4.3.15 Linde plc
    • 6.4.3.16 OC Oerlikon Management AG
    • 6.4.3.17 Plasma Powders & Systems Inc.
    • 6.4.3.18 Progressive Surface
    • 6.4.3.19 Saint-Gobain
    • 6.4.3.20 The Lincoln Electric Company
    • 6.4.3.21 Thermach Inc.
  • *List Not Exhaustive

7. MARKET OPPORTUNITIES AND FUTURE TRENDS

  • 7.1 Advancements in Spraying Technology (Cold Spray Process)
  • 7.2 Growing Usage in Oil & Gas Sector
  • 7.3 Recycling Thermal Spray Processing Materials
  • 7.4 Shifting Focus towards Nanocomposite Thermal Spray Powders
  • 7.5 Development of Novel Cheaper Products
**Subject to Availability
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North America Thermal Spray Market Report Scope

The North America thermal spray market report includes:

Product Type
Coatings
Materials Coating Materials Powders Ceramics
Metals
Polymer
Other Coating Materials
Wires/Rods
Other Coating Materials
Supplementary Material (Auxiliary Material)
Thermal Spray Equipment Thermal Spray Coating System
Dust Collection Equipment
Spray Gun and Nozzle
Feeder Equipment
Spare Parts
Noise-reducing Enclosure
Other Thermal Spray Equipment
Thermal Spray Coatings and Finishes
Combustion
Electric Energy
End-user Industry
Aerospace
Industrial Gas Turbines
Automotive
Electronics
Oil and Gas
Medical Devices
Energy and Power
Other End-user Industries
Geography
United States
Canada
Mexico
Rest of North America
Product Type Coatings
Materials Coating Materials Powders Ceramics
Metals
Polymer
Other Coating Materials
Wires/Rods
Other Coating Materials
Supplementary Material (Auxiliary Material)
Thermal Spray Equipment Thermal Spray Coating System
Dust Collection Equipment
Spray Gun and Nozzle
Feeder Equipment
Spare Parts
Noise-reducing Enclosure
Other Thermal Spray Equipment
Thermal Spray Coatings and Finishes Combustion
Electric Energy
End-user Industry Aerospace
Industrial Gas Turbines
Automotive
Electronics
Oil and Gas
Medical Devices
Energy and Power
Other End-user Industries
Geography United States
Canada
Mexico
Rest of North America
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Key Questions Answered in the Report

What is the current North America Thermal Spray Market size?

The North America Thermal Spray Market is projected to register a CAGR of greater than 7% during the forecast period (2025-2030)

Who are the key players in North America Thermal Spray Market?

OC Oerlikon Management AG, Saint-Gobain, Hoganas AB, Linde Plc and Bodycote are the major companies operating in the North America Thermal Spray Market.

What years does this North America Thermal Spray Market cover?

The report covers the North America Thermal Spray Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the North America Thermal Spray Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.

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North America Thermal Spray Market Report

Statistics for the 2025 North America Thermal Spray market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. North America Thermal Spray analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.

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