North America Thermal Spray Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Report Covers North America Thermal Spray Companies and the market is segmented by Product Type (Coatings, Material, and Thermal Spray Equipment), Thermal Spray Coatings and Finishes (Combustion and Electric Energy), End-user Industry (Aerospace, Industrial Gas Turbines, Automotive, Electronics, Oil & Gas, Medical Devices, Energy & Power, and Other End-user Industries), and Geography (US, Canada, Mexico, and Rest of North America).

North America Thermal Spray Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

North America Thermal Spray Market Size

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North America Thermal Spray Market Forecast
Study Period 2019 - 2030
Base Year For Estimation 2024
Forecast Data Period 2025 - 2030
Historical Data Period 2019 - 2023
CAGR 7.00 %
Market Concentration Low

Major Players

North America Thermal Spray Market Key Players

*Disclaimer: Major Players sorted in no particular order

Compare market size and growth of North America Thermal Spray Market with other markets in Chemicals & Materials Industry

Plastics, Polymers, and Elastomers

Adhesives and Sealants

Commodity Chemicals

Water and Wastewater Treatment

Advanced Materials

Construction Chemicals and Materials

North America Thermal Spray Market Analysis

The North America Thermal Spray Market is expected to register a CAGR of greater than 7% during the forecast period.

  • Emergence of hard trivalent chrome coating is likely to hinder the market's growth.
  • Advancements in spraying technology is expected to create opportunities to the market's growth in the future.
  • United States is expected to dominate the market and is also expected to witness the fastest CAGR during the forecast period.

North America Thermal Spray Industry Overview

The North America thermal spray market is fragmented in nature. Key players in the market include OC Oerlikon Management AG, Saint-Gobain, Hoganas AB, Linde Plc, and Bodycote, among others.

North America Thermal Spray Market Leaders

  1. OC Oerlikon Management AG

  2. Saint-Gobain

  3. Hoganas AB

  4. Linde Plc

  5. Bodycote

  6. *Disclaimer: Major Players sorted in no particular order
OC Oerlikon Management AG, Saint-Gobain, Hoganas AB, Linde Plc, Bodycote
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North America Thermal Spray Market Report - Table of Contents

1. INTRODUCTION

  • 1.1 Study Assumptions
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET DYNAMICS

  • 4.1 Drivers
    • 4.1.1 Growing Thermal Spray Applications in Automotive and Aerospace Sector
    • 4.1.2 Increased Thermal Spray Usage in Medical Devices
    • 4.1.3 Rising Popularity of Thermal Spray Ceramic Coatings
    • 4.1.4 Replacement of Hard Chrome Coating
  • 4.2 Restraints
    • 4.2.1 Emergence of Hard Trivalent Chrome Coating
    • 4.2.2 Trust Issues Regarding Process Reliability and Consistency
  • 4.3 Industry Value Chain Analysis
  • 4.4 Porter's Five Forces Analysis
    • 4.4.1 Bargaining Power of Suppliers
    • 4.4.2 Bargaining Power of Consumers
    • 4.4.3 Threat of New Entrants
    • 4.4.4 Threat of Substitute Products and Services
    • 4.4.5 Degree of Competition

5. MARKET SEGMENTATION

  • 5.1 Product Type
    • 5.1.1 Coatings
    • 5.1.2 Materials
    • 5.1.2.1 Coating Materials
    • 5.1.2.1.1 Powders
    • 5.1.2.1.1.1 Ceramics
    • 5.1.2.1.1.2 Metals
    • 5.1.2.1.1.3 Polymer
    • 5.1.2.1.1.4 Other Coating Materials
    • 5.1.2.1.2 Wires/Rods
    • 5.1.2.1.3 Other Coating Materials
    • 5.1.2.2 Supplementary Material (Auxiliary Material)
    • 5.1.3 Thermal Spray Equipment
    • 5.1.3.1 Thermal Spray Coating System
    • 5.1.3.2 Dust Collection Equipment
    • 5.1.3.3 Spray Gun and Nozzle
    • 5.1.3.4 Feeder Equipment
    • 5.1.3.5 Spare Parts
    • 5.1.3.6 Noise-reducing Enclosure
    • 5.1.3.7 Other Thermal Spray Equipment
  • 5.2 Thermal Spray Coatings and Finishes
    • 5.2.1 Combustion
    • 5.2.2 Electric Energy
  • 5.3 End-user Industry
    • 5.3.1 Aerospace
    • 5.3.2 Industrial Gas Turbines
    • 5.3.3 Automotive
    • 5.3.4 Electronics
    • 5.3.5 Oil and Gas
    • 5.3.6 Medical Devices
    • 5.3.7 Energy and Power
    • 5.3.8 Other End-user Industries
  • 5.4 Geography
    • 5.4.1 United States
    • 5.4.2 Canada
    • 5.4.3 Mexico
    • 5.4.4 Rest of North America

6. COMPETITIVE LANDSCAPE

  • 6.1 Mergers and Acquisitions, Joint Ventures, Collaborations, and Agreements
  • 6.2 Market Share Analysis**
  • 6.3 Strategies Adopted by Leading Players
  • 6.4 Company Profiles
    • 6.4.1 Thermal Spray Powder Companies
    • 6.4.1.1 5iTech, LLC
    • 6.4.1.2 Aimtek, Inc.
    • 6.4.1.3 Air Products and Chemicals, Inc.
    • 6.4.1.4 AMETEK
    • 6.4.1.5 ARDLEIGH MINERALS INCORPORATED
    • 6.4.1.6 CASTOLIN EUTECTIC
    • 6.4.1.7 CRS Holdings Inc.
    • 6.4.1.8 Fujimi Corporation
    • 6.4.1.9 Global Tungsten & Powders
    • 6.4.1.10 H.C. Starck
    • 6.4.1.11 HAI Inc
    • 6.4.1.12 Hoganas AB
    • 6.4.1.13 Hunter Chemical, LLC
    • 6.4.1.14 Kennametl Stellite
    • 6.4.1.15 Linde plc
    • 6.4.1.16 OC Oerlikon Management AG
    • 6.4.1.17 Plasma Powders & Systems Inc.
    • 6.4.1.18 Polymet Corporation
    • 6.4.1.19 Powder Alloy Corporation
    • 6.4.1.20 Saint-Gobain
    • 6.4.1.21 Sandvik AB
    • 6.4.1.22 The Fisher Barton Group
    • 6.4.2 Thermal Spray Coating Companies
    • 6.4.2.1 A&A Thermal Spray Coatings
    • 6.4.2.2 APS Materials, Inc.
    • 6.4.2.3 ASB Industries, Inc.
    • 6.4.2.4 Bodycote
    • 6.4.2.5 CASTOLIN EUTECTIC
    • 6.4.2.6 Chromalloy Gas Turbine LLC
    • 6.4.2.7 F.W. Gartner Thermal Spraying
    • 6.4.2.8 Kennametl Stellite
    • 6.4.2.9 Linde plc
    • 6.4.2.10 OC Oerlikon Management AG
    • 6.4.2.11 Pamarco
    • 6.4.2.12 The Fisher Barton Group
    • 6.4.2.13 The Harper Corporation
    • 6.4.2.14 TOCALO Co. Ltd
    • 6.4.3 Thermal Spray Equipment Companies
    • 6.4.3.1 Aimtek, Inc.
    • 6.4.3.2 Air Products and Chemicals, Inc.
    • 6.4.3.3 Arzell, Inc.
    • 6.4.3.4 ASB Industries, Inc.
    • 6.4.3.5 Camfil Air Pollution Control
    • 6.4.3.6 CASTOLIN EUTECTIC
    • 6.4.3.7 Donaldson Company Inc.
    • 6.4.3.8 Flame Spray Technologies BV
    • 6.4.3.9 GTV-wear GmbH
    • 6.4.3.10 HAI Inc
    • 6.4.3.11 Imperial Systems, Inc.
    • 6.4.3.12 Integrated Global Services
    • 6.4.3.13 Kennametl Stellite
    • 6.4.3.14 Kurt J. Lesker Company
    • 6.4.3.15 Linde plc
    • 6.4.3.16 OC Oerlikon Management AG
    • 6.4.3.17 Plasma Powders & Systems Inc.
    • 6.4.3.18 Progressive Surface
    • 6.4.3.19 Saint-Gobain
    • 6.4.3.20 The Lincoln Electric Company
    • 6.4.3.21 Thermach Inc.
  • *List Not Exhaustive

7. MARKET OPPORTUNITIES AND FUTURE TRENDS

  • 7.1 Advancements in Spraying Technology (Cold Spray Process)
  • 7.2 Growing Usage in Oil & Gas Sector
  • 7.3 Recycling Thermal Spray Processing Materials
  • 7.4 Shifting Focus towards Nanocomposite Thermal Spray Powders
  • 7.5 Development of Novel Cheaper Products
**Subject to Availability
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North America Thermal Spray Industry Segmentation

The North America thermal spray market report includes:

Product Type Coatings
Materials Coating Materials Powders Ceramics
Metals
Polymer
Other Coating Materials
Wires/Rods
Other Coating Materials
Supplementary Material (Auxiliary Material)
Thermal Spray Equipment Thermal Spray Coating System
Dust Collection Equipment
Spray Gun and Nozzle
Feeder Equipment
Spare Parts
Noise-reducing Enclosure
Other Thermal Spray Equipment
Thermal Spray Coatings and Finishes Combustion
Electric Energy
End-user Industry Aerospace
Industrial Gas Turbines
Automotive
Electronics
Oil and Gas
Medical Devices
Energy and Power
Other End-user Industries
Geography United States
Canada
Mexico
Rest of North America
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North America Thermal Spray Market Research FAQs

What is the current North America Thermal Spray Market size?

The North America Thermal Spray Market is projected to register a CAGR of greater than 7% during the forecast period (2025-2030)

Who are the key players in North America Thermal Spray Market?

OC Oerlikon Management AG, Saint-Gobain, Hoganas AB, Linde Plc and Bodycote are the major companies operating in the North America Thermal Spray Market.

What years does this North America Thermal Spray Market cover?

The report covers the North America Thermal Spray Market historical market size for years: 2019, 2020, 2021, 2022, 2023 and 2024. The report also forecasts the North America Thermal Spray Market size for years: 2025, 2026, 2027, 2028, 2029 and 2030.

North America Thermal Spray Powder Industry Report

Statistics for the 2025 North America Thermal Spray market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. North America Thermal Spray analysis includes a market forecast outlook for 2025 to 2030 and historical overview. Get a sample of this industry analysis as a free report PDF download.