Progressing Cavity Pump Market Size and Share
Progressing Cavity Pump Market Analysis by Mordor Intelligence
The progressing cavity pump market size stood at USD 1.64 billion in 2025 and is forecast to reach USD 2.18 billion by 2030, advancing at a 5.9% CAGR. This growth reflects the technology’s expanding use in sludge handling, thermal enhanced oil recovery, and process industries where conventional pumps fail. Rising demand for energy-efficient equipment, stricter wastewater directives, and expanding heavy-oil production underpin the accelerating adoption of progressing cavity pumps. Multistage designs, electric-submersible variants, and IoT-enabled monitoring extend pump operating envelopes, allowing operators to raise pressures while cutting energy use. Asia-Pacific keeps its lead thanks to large-scale water programs and industrial expansion, while North America’s SAGD projects and Europe’s energy-neutral treatment targets reinforce demand. Digital controls and advanced elastomer formulations help suppliers contain life-cycle costs, supporting market resilience despite high initial prices.
Key Report Takeaways
- By pumping capacity, the up to 500 GPM segment held 47.3% of the progressing cavity pump market size in 2024, while the 501–1000 GPM is forecast to expand at an 8.9% CAGR through 2030.
- By power rating, the up to 50 HP segment held 44.3% of the progressing cavity pump market size in 2024, while the 51–150 HP class is forecast to expand at an 8.4% CAGR through 2030.
- By stage type, single-stage units accounted for 54.4% revenue share in 2024; multistage configurations are advancing at a 9.4% CAGR to 2030.
- By end-user industry, water and wastewater operations represented 39.3% of the progressing cavity pump market size in 2024, whereas oil and gas applications lead growth at a 7.7% CAGR.
- By geography, Asia-Pacific captured 34.7% of the progressing cavity pump market share in 2024 and is projected to post the fastest 9.1% CAGR to 2030.
Global Progressing Cavity Pump Market Trends and Insights
Drivers Impact Analysis
Driver | (~) % Impact on CAGR Forecast | Geographic Relevance | Impact Timeline |
---|---|---|---|
Rising demand from water and wastewater infrastructure | +1.8% | Global, with concentration in Asia-Pacific and Europe | Long term (≥ 4 years) |
Suitability for high-viscosity and multiphase fluids | +1.2% | Global, particularly North America and Middle East | Medium term (2-4 years) |
Investments in heavy-oil artificial-lift (PCP) projects | +1.0% | North America (Canada), South America (Venezuela, Brazil) | Medium term (2-4 years) |
Electric-submersible PCPs lowering power use | +0.8% | Global, early adoption in North America and Europe | Long term (≥ 4 years) |
IoT-enabled predictive maintenance for stator-rotor wear | +0.6% | North America, Europe, Asia-Pacific core markets | Medium term (2-4 years) |
Sludge-dewatering regulations spurring hopper-type PCP retrofits | +0.4% | Europe, North America, expanding to Asia-Pacific | Short term (≤ 2 years) |
Source: Mordor Intelligence
Rising demand from water and wastewater infrastructure
Major municipal programs have been driving steady orders for progressing cavity pumps used in sludge transfer, thickening, and chemical dosing. Manila Water commissioned a USD 435.73 million pumping station that delivers 50 million liters per day to Binangonan households. [1]Manila Water, “New Pump Station and Reservoir,” newsinfo.inquirer.net Japan’s USD 10 billion Water 2040 Fund channels capital into decentralized recycling systems that rely on high-precision PCPs for nutrient recovery. The European Union’s revised Urban Wastewater Treatment Directive mandates energy-neutral plants by 2045, turning efficient PCPs into compliance tools. Indonesia’s new capital project reinforces regional demand by requiring advanced sludge technology for 2 million future residents. These programs collectively lengthen replacement cycles and open retrofit opportunities for hopper-type PCPs that handle dewatered cakes with minimal footprint.
Suitability for high-viscosity and multiphase fluids
Progressing cavity pumps transfer shear-sensitive, sand-laden, or gas-cut fluids at near-constant flow, a performance unmatched by centrifugal or gear pumps. NETZSCH’s new conical rotor design reached 75–90% volumetric efficiency even under high sand and gas content. Canadian SAGD producers raised recovery rates above 80%, which in turn lifted PCP run hours per well as operators lifted heavy emulsions to surface. Emerging solvent-SAGD schemes using butane-propane blends heighten viscosity challenges that favor PCP adoption. Food processors also deploy PCPs to protect texture in viscous sauces, while chemical firms value the elastomer stator’s corrosion resistance over metal alternatives.
Investments in heavy-oil artificial-lift projects
Thermal-recovery projects in Canada, Venezuela, and Brazil are expanding well counts, each relying on progressing cavity pumps for artificial lift. Canadian in-situ output averaged 1.65 million barrels per day in 2025, up 4% year on year, with incremental wells at Cenovus, MEG Energy, and Imperial driving pump demand. New projects such as Blackrod Phase 1 target 30,000 barrels per day by 2028, sustaining orders for abrasion-tolerant PCP strings. Operators favor PCPs over rod-pump or ESP systems in sand-prone wells because stator-rotor contact maintains lift even as gas slugging increases.
Electric-submersible PCPs lowering power use
Electric-submersible progressing cavity pumps combine the volumetric stability of PCPs with a slim downhole profile, cutting energy and surface footprint. SLB’s Reda PowerEdge system demonstrated up to 55% reduction in power draw and carbon emissions versus conventional top-drive PCPs. BCPGroup’s MAGNETA controller achieved 20–30% energy savings per well by using AI to adjust motor speed in real time. Machine-learning sizing models now forecast optimal motor-pump combinations with 0.3 mean absolute error, giving engineers confidence to down-spec power without risking shutdowns. These advances unlock marginal fields where power costs once exceeded economic thresholds.
Restraints Impact Analysis
Restraint | (~) % Impact on CAGR Forecast | Geographic Relevance | Impact Timeline |
---|---|---|---|
High deployment and maintenance cost | -1.4% | Global, particularly impacting emerging markets | Medium term (2-4 years) |
Abrasive wear in sand-laden produced fluids | -0.8% | North America, Middle East oil and gas regions | Short term (≤ 2 years) |
Elastomer supply-chain volatility | -0.6% | Global, concentrated impact in Asia-Pacific manufacturing | Short term (≤ 2 years) |
Peristaltic-hose pump substitution in low-flow dosing | -0.4% | Europe, North America industrial applications | Medium term (2-4 years) |
Source: Mordor Intelligence
High deployment and maintenance cost
Life-cycle economics remain a hurdle for widespread adoption, especially in price-sensitive plants. Stator replacement intervals ranged from 6 months to 3 years depending on solids load, making elastomer cost a major budget item. Mechanical seals, large skid bases, and sensor packages push installed costs beyond low-shear alternatives. Comparative studies by Graco noted higher maintenance hours for PCPs versus peristaltic pumps in similar dosing duties. Small utilities in developing regions delay upgrades because specialized technicians and spares are scarce, extending payback periods.
Abrasive wear in sand-laden produced fluids
Oil wells that flow more than 1,000 ppm solids accelerate elastomer fatigue, shortening run life and increasing pulling costs. Research in Frontiers in Energy Research confirmed that abrasive wear scales quadratically with particle velocity, directly impacting rotor-stator interfaces. Field trials show that even advanced chrome coatings degrade in months under severe conditions, forcing operators to balance choke settings against pump longevity. While carbon-nanotube elastomer blends promise stronger tensile properties, commercial use remains limited by raw material price volatility.
Segment Analysis
By Power Rating: Mid-Range Drives Efficiency Push
The up to 50 HP class retained 44.3% of the progressing cavity pump market share in 2024 because small water plants and light industry favor modest power draws. The 51–150 HP bracket, however, is expanding at an 8.4% CAGR and is set to close the gap as digital controllers raise efficiency and cut downtime. Variable-frequency drives paired with mid-range motors achieve 20–30% energy savings, a benefit that appeals to municipal operators with tiered electricity tariffs.
Electric-submersible formats thrive in the same power window, opening new upstream uses where rod strings were space-constrained. Machine-learning sizing tools that predict optimal horsepower now deliver 99.9% accuracy, helping engineers right-size equipment and prevent overspend. As these analytics mature, the progressing cavity pump market is expected to allocate a greater share of new orders to the 51–150 HP category while low-horsepower units remain dominant in legacy facilities.
By Pumping Capacity: High-Flow Applications Accelerate
High-capacity systems ranging from 501–1,000 GPM posted the fastest 8.9% CAGR as municipalities replaced aging equipment with larger units to keep pace with population growth. Manila Water’s East Bay facility installed multiple large-bore PCPs to move 50 million L/day, illustrating the scale of new projects. The ≤500 GPM segment still controlled 47.3% of revenue in 2024 because thousands of food, chemical, and small treatment plants operate within that flow envelope.
Advanced CFD modeling lets manufacturers optimize rotor geometry for each flow band, raising volumetric efficiency to 75–90% across capacities. Digital twins add predictive insights that alert operators to deviations before cavitation sets in. Together, these advances keep life-cycle costs in check and sustain the progressing cavity pump market’s penetration into high-flow duties once reserved for centrifugal machines.
By Stage Type: Multistage Systems Gain Momentum
Single-stage designs held 54.4% of 2024 revenue because many sludge and dosing duties require moderate pressure only. Multistage configurations, however, are climbing at a 9.4% CAGR as enhanced-oil-recovery projects and high-head industrial lines demand greater discharge pressures. SLB’s Reda Agile compact system widened the operating window of multistage PCPs while trimming footprint.
VDMA reported that conical rotor-stator profiles now deliver longer life under high differential pressures, lowering the cost barrier that once limited multilobe adoption. [2]VDMA, “Pumps and Compressors for the World Market,” vdma-verlag.com Predictive maintenance analytics further protect operators from cascading failures across stages. These technical gains should help multistage units capture a larger slice of the progressing cavity pump market by 2030.

By End-User Industry: Oil and Gas Accelerates Despite Smaller Base
Water and wastewater facilities commanded 39.3% of the progressing cavity pump market size in 2024, benefiting from stringent treatment directives and infrastructure funds. The oil and gas sector, though smaller in absolute revenue, is growing at 7.7% CAGR on the back of SAGD well expansions that require abrasion-tolerant artificial-lift systems.
Chemical and petrochemical plants specify PCPs for corrosive and viscous streams, while food manufacturers rely on gentle pulsation-free transfer to protect product integrity. Mining, pulp, and pharmaceutical industries add steady demand as processes become more water-intensive and regulated. Cross-industry adoption of predictive analytics is creating a common platform approach, enabling vendors to bundle service contracts across disparate verticals within the progressing cavity pump industry.
Geography Analysis
Asia-Pacific held 34.7% of the progressing cavity pump market in 2024 and is projected to expand at a 9.1% CAGR to 2030. China’s USD 10 billion Water 2040 Fund and Japan’s near-closed-loop recycling systems underpin sustained municipal spending. Indonesia’s new capital Nusantara opens a multiyear tender pipeline for sludge and dosing equipment. High-growth manufacturing hubs in India and Vietnam add industrial orders that diversify regional revenue.
North America maintains a strong base through heavy-oil production and water infrastructure refurbishment. Canadian SAGD production averaged 1.65 million bpd in 2025, driving lift system replacements and expansions. The United States faces USD 232 million in annual compliance costs once the EPA’s proposed effluent guidelines take full effect, incentivizing utilities to upgrade to energy-efficient PCPs. [3]U.S. EPA, “Clean Water Act Effluent Guidelines,” federalregister.gov
Europe’s market revolves around regulatory compliance and efficiency targets. The Urban Wastewater Treatment Directive’s energy-neutral mandate sets a hard deadline that favors low-slip PCPs. Germany and the United Kingdom invest heavily in technology upgrades for chemical dosing and digester feed, while France’s nuclear plants demand robust, leak-free pumps. Eastern Europe and Russia provide incremental revenue through oil production projects despite geopolitical uncertainty.

Competitive Landscape
Top Companies in Progressing Cavity Pump Market
The progressing cavity pump market is moderately fragmented, with the top five suppliers accounting for roughly 55% of global revenue. SLB’s acquisition of ChampionX in 2024 created a broad artificial-lift portfolio covering PCPs, ESPs, and digital optimization platforms. NETZSCH, PCM, and Roto Pumps emphasize proprietary elastomer blends and maintenance-in-place designs to protect share.
Technology differentiation now rests on digital capabilities. BCPGroup’s MAGNETA controller shaved 20–30% power use and 40% maintenance costs in pilot wells, a value proposition quickly emulated by rivals. [4]Rockwell Automation, “BCPGroup Uses Technology to Drive Sustainability,” rockwellautomation.com Patent filings focus on conical stators, abrasion-resistant coatings, and self-diagnosing rotors, signaling a shift from raw horsepower battles to life-cycle analytics.
Regional alliances and service networks shape purchasing decisions, particularly in remote oilfields and small municipal plants where uptime is critical. Suppliers with integrated monitoring, quick-ship spares, and on-site technicians secure long-term framework agreements. Mid-tier companies carve niches in specialty elastomers or high-temperature applications, while new entrants pursue software-as-a-service models that decouple monitoring from hardware sales within the progressing cavity pump industry.
Progressing Cavity Pump Industry Leaders
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Schlumberger Limited.
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National-Oilwell Varco, Inc.
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Xylem Inc
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NETZSCH Holding GmbH & Co. KG
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PCM S.A.
- *Disclaimer: Major Players sorted in no particular order

Recent Industry Developments
- January 2025: ChampionX posted USD 912 million Q4 2024 revenue and a 23.3% adjusted EBITDA margin ahead of its merger with SLB.
- January 2025: Manila Water inaugurated a USD 435.73 million pump station serving 114,000 customers in Rizal province.
- October 2024: BCPGroup reported 30% energy savings with its MAGNETA PCP controller.
- June 2024: Roto Pumps showcased sludge-dewatering models at the WEF Biosolids Conference.
Global Progressing Cavity Pump Market Report Scope
Progressing cavity pumps primarily belong to the group of rotating positive displacement pumps. They are self-priming and valve-less. Owing to their high process liability and suction capacity, they are mostly used for continuous, gentle conveyance and precise dosing. These pumps are extremely versatile and can be used in multiple pumping applications. They also offer all the advantages of a positive displacement pump and are primarily designed for abrasion resistance in tough pumping applications.
The progressing cavity pump market is segmented by power rating (up to 50 HP, between 51 and 150 HP, and above 150 HP), end-user vertical (water and wastewater, oil and gas, chemicals and petrochemicals, food and beverage), and geography (North America, Asia-Pacific, Latin America, Europe, the Middle East, and Africa). The market sizes and forecasts are provided in terms of value (USD billion) for all the above segments.
By Power Rating | Up to 50 HP | |||
51 - 150 HP | ||||
Above 150 HP | ||||
By Pumping Capacity | Up to 500 GPM | |||
501 - 1000 GPM | ||||
Above 1000 GPM | ||||
By Stage Type | Single-stage (? 12 stages) | |||
Multistage (> 12 stages) | ||||
By End-User Industry | Water and Wastewater | |||
Oil and Gas | ||||
Chemicals and Petrochemicals | ||||
Food and Beverage | ||||
Other End-Users | ||||
By Geography | North America | United States | ||
Canada | ||||
Mexico | ||||
South America | Brazil | |||
Argentina | ||||
Rest of South America | ||||
Europe | Germany | |||
United Kingdom | ||||
France | ||||
Russia | ||||
Rest of Europe | ||||
Asia-Pacific | China | |||
Japan | ||||
South Korea | ||||
India | ||||
Rest of Asia-Pacific | ||||
Middle East and Africa | Middle East | Saudi Arabia | ||
United Arab Emirates | ||||
Turkey | ||||
Rest of Middle East | ||||
Africa | South Africa | |||
Nigeria | ||||
Rest of Africa |
Up to 50 HP |
51 - 150 HP |
Above 150 HP |
Up to 500 GPM |
501 - 1000 GPM |
Above 1000 GPM |
Single-stage (? 12 stages) |
Multistage (> 12 stages) |
Water and Wastewater |
Oil and Gas |
Chemicals and Petrochemicals |
Food and Beverage |
Other End-Users |
North America | United States | ||
Canada | |||
Mexico | |||
South America | Brazil | ||
Argentina | |||
Rest of South America | |||
Europe | Germany | ||
United Kingdom | |||
France | |||
Russia | |||
Rest of Europe | |||
Asia-Pacific | China | ||
Japan | |||
South Korea | |||
India | |||
Rest of Asia-Pacific | |||
Middle East and Africa | Middle East | Saudi Arabia | |
United Arab Emirates | |||
Turkey | |||
Rest of Middle East | |||
Africa | South Africa | ||
Nigeria | |||
Rest of Africa |
Key Questions Answered in the Report
What is the current size of the progressing cavity pump market?
The progressing cavity pump market reached USD 1.64 billion in 2025 and is projected to hit USD 2.18 billion by 2030.
Which region leads global demand for progressing cavity pumps?
Asia-Pacific commanded 34.7% of 2024 revenue and is forecast to grow at a 9.1% CAGR through 2030 due to large water and infrastructure investments.
Which application segment is expanding the fastest?
Oil and gas artificial-lift projects are driving the quickest growth at a 7.7% CAGR as SAGD and solvent-SAGD wells multiply in Canada and South America.
Why are multistage progressing cavity pumps gaining popularity?
Multistage designs deliver higher discharge pressures and improved efficiency, enabling operators to meet enhanced-oil-recovery and high-head industrial requirements while keeping energy use in check.
How do electric-submersible PCPs improve operating economics?
Electric-submersible units reduce power consumption by up to 55% and cut maintenance visits through integrated sensors and AI-based speed control, lowering total cost of ownership.
What are the main challenges facing progressing cavity pump adoption?
High upfront costs, stator replacement expenses, and abrasive wear in sand-rich fluids remain key restraints, especially in price-sensitive markets without ready access to skilled maintenance teams.
Page last updated on: July 8, 2025