Progressing Cavity Pump Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Progressing Cavity Pump Market Report is Segmented by Power Rating (Up To 50 HP, 51-150 HP, Above 150 HP), Pumping Capacity (Up To 500 GPM, 501-1000 GPM, and More), Stage Type (Single-Stage, Multistage), End-User Industry (Water and Wastewater, Oil and Gas, and More), and Geography (North America, South America, and More). The Market Forecasts are Provided in Terms of Value (USD).

Progressing Cavity Pump Market Size and Share

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Progressing Cavity Pump Market Analysis by Mordor Intelligence

The progressing cavity pump market size stood at USD 1.64 billion in 2025 and is forecast to reach USD 2.18 billion by 2030, advancing at a 5.9% CAGR. This growth reflects the technology’s expanding use in sludge handling, thermal enhanced oil recovery, and process industries where conventional pumps fail. Rising demand for energy-efficient equipment, stricter wastewater directives, and expanding heavy-oil production underpin the accelerating adoption of progressing cavity pumps. Multistage designs, electric-submersible variants, and IoT-enabled monitoring extend pump operating envelopes, allowing operators to raise pressures while cutting energy use. Asia-Pacific keeps its lead thanks to large-scale water programs and industrial expansion, while North America’s SAGD projects and Europe’s energy-neutral treatment targets reinforce demand. Digital controls and advanced elastomer formulations help suppliers contain life-cycle costs, supporting market resilience despite high initial prices.

Key Report Takeaways

  • By pumping capacity, the up to 500 GPM segment held 47.3% of the progressing cavity pump market size in 2024, while the 501–1000 GPM is forecast to expand at an 8.9% CAGR through 2030. 
  • By power rating, the up to 50 HP segment held 44.3% of the progressing cavity pump market size in 2024, while the 51–150 HP class is forecast to expand at an 8.4% CAGR through 2030. 
  • By stage type, single-stage units accounted for 54.4% revenue share in 2024; multistage configurations are advancing at a 9.4% CAGR to 2030. 
  • By end-user industry, water and wastewater operations represented 39.3% of the progressing cavity pump market size in 2024, whereas oil and gas applications lead growth at a 7.7% CAGR.
  • By geography, Asia-Pacific captured 34.7% of the progressing cavity pump market share in 2024 and is projected to post the fastest 9.1% CAGR to 2030. 

Segment Analysis

By Power Rating: Mid-Range Drives Efficiency Push

The up to 50 HP class retained 44.3% of the progressing cavity pump market share in 2024 because small water plants and light industry favor modest power draws. The 51–150 HP bracket, however, is expanding at an 8.4% CAGR and is set to close the gap as digital controllers raise efficiency and cut downtime. Variable-frequency drives paired with mid-range motors achieve 20–30% energy savings, a benefit that appeals to municipal operators with tiered electricity tariffs.  

Electric-submersible formats thrive in the same power window, opening new upstream uses where rod strings were space-constrained. Machine-learning sizing tools that predict optimal horsepower now deliver 99.9% accuracy, helping engineers right-size equipment and prevent overspend. As these analytics mature, the progressing cavity pump market is expected to allocate a greater share of new orders to the 51–150 HP category while low-horsepower units remain dominant in legacy facilities.

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By Pumping Capacity: High-Flow Applications Accelerate

High-capacity systems ranging from 501–1,000 GPM posted the fastest 8.9% CAGR as municipalities replaced aging equipment with larger units to keep pace with population growth. Manila Water’s East Bay facility installed multiple large-bore PCPs to move 50 million L/day, illustrating the scale of new projects. The ≤500 GPM segment still controlled 47.3% of revenue in 2024 because thousands of food, chemical, and small treatment plants operate within that flow envelope.  

Advanced CFD modeling lets manufacturers optimize rotor geometry for each flow band, raising volumetric efficiency to 75–90% across capacities. Digital twins add predictive insights that alert operators to deviations before cavitation sets in. Together, these advances keep life-cycle costs in check and sustain the progressing cavity pump market’s penetration into high-flow duties once reserved for centrifugal machines.

By Stage Type: Multistage Systems Gain Momentum

Single-stage designs held 54.4% of 2024 revenue because many sludge and dosing duties require moderate pressure only. Multistage configurations, however, are climbing at a 9.4% CAGR as enhanced-oil-recovery projects and high-head industrial lines demand greater discharge pressures. SLB’s Reda Agile compact system widened the operating window of multistage PCPs while trimming footprint.  

VDMA reported that conical rotor-stator profiles now deliver longer life under high differential pressures, lowering the cost barrier that once limited multilobe adoption. [2]VDMA, “Pumps and Compressors for the World Market,” vdma-verlag.com Predictive maintenance analytics further protect operators from cascading failures across stages. These technical gains should help multistage units capture a larger slice of the progressing cavity pump market by 2030.

Progressing Cavity Pump Market: Market Share by Stage Type
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By End-User Industry: Oil and Gas Accelerates Despite Smaller Base

Water and wastewater facilities commanded 39.3% of the progressing cavity pump market size in 2024, benefiting from stringent treatment directives and infrastructure funds. The oil and gas sector, though smaller in absolute revenue, is growing at 7.7% CAGR on the back of SAGD well expansions that require abrasion-tolerant artificial-lift systems.  

Chemical and petrochemical plants specify PCPs for corrosive and viscous streams, while food manufacturers rely on gentle pulsation-free transfer to protect product integrity. Mining, pulp, and pharmaceutical industries add steady demand as processes become more water-intensive and regulated. Cross-industry adoption of predictive analytics is creating a common platform approach, enabling vendors to bundle service contracts across disparate verticals within the progressing cavity pump industry.

Geography Analysis

Asia-Pacific held 34.7% of the progressing cavity pump market in 2024 and is projected to expand at a 9.1% CAGR to 2030. China’s USD 10 billion Water 2040 Fund and Japan’s near-closed-loop recycling systems underpin sustained municipal spending. Indonesia’s new capital Nusantara opens a multiyear tender pipeline for sludge and dosing equipment. High-growth manufacturing hubs in India and Vietnam add industrial orders that diversify regional revenue. 

North America maintains a strong base through heavy-oil production and water infrastructure refurbishment. Canadian SAGD production averaged 1.65 million bpd in 2025, driving lift system replacements and expansions. The United States faces USD 232 million in annual compliance costs once the EPA’s proposed effluent guidelines take full effect, incentivizing utilities to upgrade to energy-efficient PCPs. [3]U.S. EPA, “Clean Water Act Effluent Guidelines,” federalregister.gov  

Europe’s market revolves around regulatory compliance and efficiency targets. The Urban Wastewater Treatment Directive’s energy-neutral mandate sets a hard deadline that favors low-slip PCPs. Germany and the United Kingdom invest heavily in technology upgrades for chemical dosing and digester feed, while France’s nuclear plants demand robust, leak-free pumps. Eastern Europe and Russia provide incremental revenue through oil production projects despite geopolitical uncertainty. 

Progressing Cavity Pump Market CAGR (%), Growth Rate by Region
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Competitive Landscape

Top Companies in Progressing Cavity Pump Market

The progressing cavity pump market is moderately fragmented, with the top five suppliers accounting for roughly 55% of global revenue. SLB’s acquisition of ChampionX in 2024 created a broad artificial-lift portfolio covering PCPs, ESPs, and digital optimization platforms. NETZSCH, PCM, and Roto Pumps emphasize proprietary elastomer blends and maintenance-in-place designs to protect share.  

Technology differentiation now rests on digital capabilities. BCPGroup’s MAGNETA controller shaved 20–30% power use and 40% maintenance costs in pilot wells, a value proposition quickly emulated by rivals. [4]Rockwell Automation, “BCPGroup Uses Technology to Drive Sustainability,” rockwellautomation.com Patent filings focus on conical stators, abrasion-resistant coatings, and self-diagnosing rotors, signaling a shift from raw horsepower battles to life-cycle analytics.  

Regional alliances and service networks shape purchasing decisions, particularly in remote oilfields and small municipal plants where uptime is critical. Suppliers with integrated monitoring, quick-ship spares, and on-site technicians secure long-term framework agreements. Mid-tier companies carve niches in specialty elastomers or high-temperature applications, while new entrants pursue software-as-a-service models that decouple monitoring from hardware sales within the progressing cavity pump industry. 

Progressing Cavity Pump Industry Leaders

  1. Schlumberger Limited.

  2. National-Oilwell Varco, Inc.

  3. Xylem Inc

  4. NETZSCH Holding GmbH & Co. KG

  5. PCM S.A.

  6. *Disclaimer: Major Players sorted in no particular order
Progressing Cavity Pump Market
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Recent Industry Developments

  • January 2025: ChampionX posted USD 912 million Q4 2024 revenue and a 23.3% adjusted EBITDA margin ahead of its merger with SLB.
  • January 2025: Manila Water inaugurated a USD 435.73 million pump station serving 114,000 customers in Rizal province.
  • October 2024: BCPGroup reported 30% energy savings with its MAGNETA PCP controller.
  • June 2024: Roto Pumps showcased sludge-dewatering models at the WEF Biosolids Conference.

Table of Contents for Progressing Cavity Pump Industry Report

1. INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Rising demand from water and wastewater infrastructure
    • 4.2.2 Suitability for high-viscosity and multiphase fluids
    • 4.2.3 Investments in heavy-oil artificial-lift (PCP) projects
    • 4.2.4 Electric-submersible PCPs lowering power use (under-radar)
    • 4.2.5 IoT-enabled predictive maintenance for stator-rotor wear (under-radar)
    • 4.2.6 Sludge-dewatering regulations spurring hopper-type PCP retrofits (under-radar)
  • 4.3 Market Restraints
    • 4.3.1 High deployment and maintenance cost
    • 4.3.2 Abrasive wear in sand-laden produced fluids
    • 4.3.3 Elastomer supply-chain volatility (under-radar)
    • 4.3.4 Peristaltic-hose pump substitution in low-flow dosing (under-radar)
  • 4.4 Impact of Macroeconomic Factors
  • 4.5 Value Chain Analysis
  • 4.6 Regulatory Landscape
  • 4.7 Technological Outlook
  • 4.8 Porter's Five Forces Analysis
    • 4.8.1 Bargaining Power of Suppliers
    • 4.8.2 Bargaining Power of Buyers
    • 4.8.3 Threat of New Entrants
    • 4.8.4 Threat of Substitutes
    • 4.8.5 Intensity of Competitive Rivalry
  • 4.9 Assessment of Impact of Macroeconomic Factors

5. MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Power Rating
    • 5.1.1 Up to 50 HP
    • 5.1.2 51 - 150 HP
    • 5.1.3 Above 150 HP
  • 5.2 By Pumping Capacity
    • 5.2.1 Up to 500 GPM
    • 5.2.2 501 - 1000 GPM
    • 5.2.3 Above 1000 GPM
  • 5.3 By Stage Type
    • 5.3.1 Single-stage (? 12 stages)
    • 5.3.2 Multistage (> 12 stages)
  • 5.4 By End-User Industry
    • 5.4.1 Water and Wastewater
    • 5.4.2 Oil and Gas
    • 5.4.3 Chemicals and Petrochemicals
    • 5.4.4 Food and Beverage
    • 5.4.5 Other End-Users
  • 5.5 By Geography
    • 5.5.1 North America
    • 5.5.1.1 United States
    • 5.5.1.2 Canada
    • 5.5.1.3 Mexico
    • 5.5.2 South America
    • 5.5.2.1 Brazil
    • 5.5.2.2 Argentina
    • 5.5.2.3 Rest of South America
    • 5.5.3 Europe
    • 5.5.3.1 Germany
    • 5.5.3.2 United Kingdom
    • 5.5.3.3 France
    • 5.5.3.4 Russia
    • 5.5.3.5 Rest of Europe
    • 5.5.4 Asia-Pacific
    • 5.5.4.1 China
    • 5.5.4.2 Japan
    • 5.5.4.3 South Korea
    • 5.5.4.4 India
    • 5.5.4.5 Rest of Asia-Pacific
    • 5.5.5 Middle East and Africa
    • 5.5.5.1 Middle East
    • 5.5.5.1.1 Saudi Arabia
    • 5.5.5.1.2 United Arab Emirates
    • 5.5.5.1.3 Turkey
    • 5.5.5.1.4 Rest of Middle East
    • 5.5.5.2 Africa
    • 5.5.5.2.1 South Africa
    • 5.5.5.2.2 Nigeria
    • 5.5.5.2.3 Rest of Africa

6. COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share for key companies, Products and Services, and Recent Developments)
    • 6.4.1 Schlumberger Limited
    • 6.4.2 National Oilwell Varco, Inc.
    • 6.4.3 Xylem Inc.
    • 6.4.4 NETZSCH Holding GmbH & Co. KG
    • 6.4.5 PCM S.A.
    • 6.4.6 Weatherford International plc
    • 6.4.7 Halliburton Company
    • 6.4.8 Seepex GmbH
    • 6.4.9 ChampionX Corporation
    • 6.4.10 Moyno, LLC
    • 6.4.11 Roto Pumps Limited
    • 6.4.12 Pumpenfabrik Wangen GmbH
    • 6.4.13 Leistritz Pumpen GmbH
    • 6.4.14 Liberty Process Equipment, Inc.
    • 6.4.15 Verder Liquids BV
    • 6.4.16 Borets International Limited
    • 6.4.17 Canadian Advanced ESP Inc.
    • 6.4.18 John Crane Production Solutions, Inc.
    • 6.4.19 Baker Hughes Company
    • 6.4.20 C-Flex Pump Company
    • 6.4.21 Allweiler GmbH (CIRCOR Intl.)
    • 6.4.22 Atlas Copco AB (Varisco PCP line)
    • 6.4.23 Graco Inc.
    • 6.4.24 NETCO Pumps & Equipment Pty Ltd
    • 6.4.25 BBP Pumps BV
    • 6.4.26 Shanley Pump & Equipment, Inc.

7. MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-Need Assessment
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Global Progressing Cavity Pump Market Report Scope

Progressing cavity pumps primarily belong to the group of rotating positive displacement pumps. They are self-priming and valve-less. Owing to their high process liability and suction capacity, they are mostly used for continuous, gentle conveyance and precise dosing. These pumps are extremely versatile and can be used in multiple pumping applications. They also offer all the advantages of a positive displacement pump and are primarily designed for abrasion resistance in tough pumping applications.

The progressing cavity pump market is segmented by power rating (up to 50 HP, between 51 and 150 HP, and above 150 HP), end-user vertical (water and wastewater, oil and gas, chemicals and petrochemicals, food and beverage), and geography (North America, Asia-Pacific, Latin America, Europe, the Middle East, and Africa). The market sizes and forecasts are provided in terms of value (USD billion) for all the above segments.

By Power Rating Up to 50 HP
51 - 150 HP
Above 150 HP
By Pumping Capacity Up to 500 GPM
501 - 1000 GPM
Above 1000 GPM
By Stage Type Single-stage (? 12 stages)
Multistage (> 12 stages)
By End-User Industry Water and Wastewater
Oil and Gas
Chemicals and Petrochemicals
Food and Beverage
Other End-Users
By Geography North America United States
Canada
Mexico
South America Brazil
Argentina
Rest of South America
Europe Germany
United Kingdom
France
Russia
Rest of Europe
Asia-Pacific China
Japan
South Korea
India
Rest of Asia-Pacific
Middle East and Africa Middle East Saudi Arabia
United Arab Emirates
Turkey
Rest of Middle East
Africa South Africa
Nigeria
Rest of Africa
By Power Rating
Up to 50 HP
51 - 150 HP
Above 150 HP
By Pumping Capacity
Up to 500 GPM
501 - 1000 GPM
Above 1000 GPM
By Stage Type
Single-stage (? 12 stages)
Multistage (> 12 stages)
By End-User Industry
Water and Wastewater
Oil and Gas
Chemicals and Petrochemicals
Food and Beverage
Other End-Users
By Geography
North America United States
Canada
Mexico
South America Brazil
Argentina
Rest of South America
Europe Germany
United Kingdom
France
Russia
Rest of Europe
Asia-Pacific China
Japan
South Korea
India
Rest of Asia-Pacific
Middle East and Africa Middle East Saudi Arabia
United Arab Emirates
Turkey
Rest of Middle East
Africa South Africa
Nigeria
Rest of Africa
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Key Questions Answered in the Report

What is the current size of the progressing cavity pump market?

The progressing cavity pump market reached USD 1.64 billion in 2025 and is projected to hit USD 2.18 billion by 2030.

Which region leads global demand for progressing cavity pumps?

Asia-Pacific commanded 34.7% of 2024 revenue and is forecast to grow at a 9.1% CAGR through 2030 due to large water and infrastructure investments.

Which application segment is expanding the fastest?

Oil and gas artificial-lift projects are driving the quickest growth at a 7.7% CAGR as SAGD and solvent-SAGD wells multiply in Canada and South America.

Why are multistage progressing cavity pumps gaining popularity?

Multistage designs deliver higher discharge pressures and improved efficiency, enabling operators to meet enhanced-oil-recovery and high-head industrial requirements while keeping energy use in check.

How do electric-submersible PCPs improve operating economics?

Electric-submersible units reduce power consumption by up to 55% and cut maintenance visits through integrated sensors and AI-based speed control, lowering total cost of ownership.

What are the main challenges facing progressing cavity pump adoption?

High upfront costs, stator replacement expenses, and abrasive wear in sand-rich fluids remain key restraints, especially in price-sensitive markets without ready access to skilled maintenance teams.

Page last updated on: July 8, 2025