Airless Tires Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Airless Tires Market Report is Segmented by Vehicle Type (Passenger Vehicles, Commercial Vehicles, and More), Material (Rubber, Plastic, and More), Manufacturing Technology (3-D Printed Lattice, Molded Spoke Web, and More), Sales Channel (OEM and Aftermarket), and Geography (North America, South America, and More). The Market Forecasts are Provided in Terms of Value (USD).

Airless Tires Market Size and Share

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Airless Tires Market Analysis by Mordor Intelligence

The airless tires market size is currently valued at USD 14.74 billion in 2025 and is forecast to reach USD 18.22 billion by 2030, expanding at a 4.33% CAGR. The transition from prototypes to commercial lines is progressing as electric-vehicle (EV) makers seek puncture-proof solutions, defense agencies specify run-flat mobility platforms, and sustainability regulations tighten disposal rules. Partnerships such as Tesla’s ongoing testing discussions with Michelin’s Uptis line illustrate how original equipment manufacturer (OEM) engagement accelerates mainstream acceptance. Rising demand from mining fleets, expanding micro-mobility services, and rapid iteration enabled by 3-D printed lattice structures further reinforce the airless tires market growth path. Incumbent tire firms deploy deep materials-science portfolios, yet higher unit costs and certification limits above 130 km/h continue to moderate the near-term adoption curve.

Key Report Takeaways

  • By vehicle type, passenger vehicles led with 46.12% of the airless tires market share in 2024, whereas off-road vehicles are projected to grow at 7.46% CAGR through 2030.
  • By material, rubber dominated 65.33% of the airless tires market share in 2024; composite elastomers are projected to expand at a 6.15% CAGR between 2025-2030.
  • By manufacturing technology, 3-D printed lattice designs commanded 42.58% share of the airless tires market size in 2024, while layered honeycomb structures will record the highest projected CAGR at 5.84% through 2030.
  • By sales channel, the OEM channel held 59.81% share of the airless tires market in 2024, while the aftermarket is forecast to grow at 6.75% CAGR through 2030.
  • By geography, Asia-Pacific accounted for 38.55% of the revenue share of the airless tires market in 2024, and it is advancing at an 8.25% CAGR to 2030.

Segment Analysis

By Vehicle Type: Off-Road Applications Drive Growth

Off-road vehicles posted the highest 7.46% CAGR outlook, even though passenger models retained the largest 46.12% share. The airless tires market size for off-road machinery reached a significant value as mine operators prioritized uptime. Recreational ATVs and UTVs use spoked designs offering higher radial stiffness for rough terrain, thereby widening consumer segments.

The commercial-truck niche shows steady conversion because total-cost-of-ownership models reward puncture avoidance. Power-sports makers differentiate models through maintenance-free features attractive to remote trail riders. Two-wheeler use is a niche yet growing in urban settings where e-bike fleets value reliability. Overall, diverse vehicle classes collectively expand the airless tires market beyond its initial industrial anchor points.

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Note: Segment shares of all individual segments available upon report purchase

By Material: Composite Elastomers Emerge as Growth Leader

Rubber held a 65.33% share in 2024, reflecting legacy supply chains and cost advantages, whereas composite elastomers are projected to register the fastest 6.15% CAGR. Incorporation of bio-sourced feedstocks advances circularity pledges; Michelin targets 40% renewable and recyclable content by 2030. Polyurethane-based elastomers offer superior crack resistance for spoke assemblies, enhancing durability across the airless tires market.

Rubber remains cost-effective for high-volume runs, yet environmental levies favor composites. Plastic formulations serve specialist chemical-resistant niches such as airport GSE. The materials evolution underscores how sustainability mandates are reshaping supplier strategies and reinforce premium positioning within the airless tires market.

By Manufacturing Technology: Layered Honeycomb Gains Momentum

3-D printed lattice designs led with a 42.58% share in 2024, but layered honeycomb structures are forecast to expand at a 5.84% CAGR. Finite-element studies confirm that honeycomb cells mirror pneumatic ride characteristics more closely, aiding wider acceptance. Parametric tuning lets engineers optimize weight and stress without complex tooling, aligning with mass-production economics important for the airless tires market size ambitions.

Lattice printing continues to dominate prototyping thanks to rapid iteration and design freedom, bolstered by Michelin’s patent-guarded Vision concept. Molded spoke webs leverage existing production assets, supporting volume scale-up in cost-sensitive segments. Collectively, evolving process choices diversify supply options and strengthen resilience across the airless tires market.

Airless Tires Market: Market Share by Manufacturing Technology
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Note: Segment shares of all individual segments available upon report purchase

By Sales Channel: Aftermarket Momentum Builds

OEM fitments held a 59.81% share in 2024 as automakers pursued integrated engineering packages. The aftermarket now climbs 6.75% CAGR on rising consumer awareness and fleet retrofits. Goodyear’s subscription model bundles maintenance and telematics, illustrating new paths to monetize the airless tires market adoption.
OEM endorsements remain vital brand validators; Tesla’s trials attract spotlight and channel confidence. As mileage accrual proves durability, replacement cycles will intensify aftermarket pull, further broadening the airless tires market across geographies and vehicle categories.

Geography Analysis

Asia-Pacific combined the largest 38.55% slice with the fastest 8.25% CAGR. Government EV incentives, a dense OEM base, and domestic innovators such as Hankook’s iFlex program power regional momentum. China’s 34 of the top 75 global tire companies deliver scale and cost advantages, propelling the airless tires market in local and export channels.

North America benefits from defense contracts and advanced R&D ecosystems. American Engineering Group’s zero-pressure work and Tesla–Michelin pilots demonstrate cross-sector validation. Producer-responsibility regulations in several states support recyclable designs, underpinning long-term growth of the airless tires market despite higher upfront costs.

Europe orchestrates stringent emission and landfill rules. Euro 7 tyre abrasion caps and extended-producer-responsibility frameworks align with airless recyclability attributes. Michelin leverages continental policy trends through Vision-aligned production, helping the regional airless tires market meet climate commitments while safeguarding performance.

Market Analysis of Airless Tires Market: Forecasted Growth Rate by Region
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Competitive Landscape

The airless tires market exhibits moderate concentration with established tire manufacturers leveraging decades of materials-science expertise and manufacturing capacity to overcome the technical challenges inherent in non-pneumatic designs. Market leaders, including Michelin, Bridgestone, Goodyear, and Continental, pursue differentiated strategies: Michelin focuses on sustainable materials integration through its Vision concept protected by 19 patents, while Bridgestone emphasizes mining applications via its USD 25 billion Kitakyushu Plant investment targeting off-the-road tire capabilities.

Collaborative development dominates strategy. Tesla’s discussions with Michelin for Uptis testing exemplify OEM-supplier partnerships that validate technology and shorten commercialization timelines. Similar alliances, such as DHL–Michelin pilots and Bridgestone’s Smart On-Site mining bundles, demonstrate how shared risk and combined expertise accelerate uptake across various end-use sectors.

Specialist entrants, including Tannus and SMART Tire Company, occupy niche segments, infusing competitive pressure through innovative designs for cycling, aerospace, and small-vehicle markets. Yet incumbents retain advantages in global distribution, regulatory engagement and capital expenditure, enabling them to scale production and defend share as the airless tires industry matures.

Airless Tires Industry Leaders

  1. Continental AG

  2. Bridgestone Corporation

  3. Michelin Group

  4. Goodyear Tire & Rubber Co.

  5. Hankook Tire & Technology Group

  6. *Disclaimer: Major Players sorted in no particular order
 Airless Tires Market Concentration
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Recent Industry Developments

  • January 2025: Supreme Dutch released a next-generation airless bicycle tire aimed at bike-sharing and cargo-bike fleets.
  • November 2024: Galileo Wheel launched the flexible SkidCup airless model for skid-steer loaders.
  • June 2024: Tesla opened talks with Michelin to pilot Uptis on production vehicles.
  • March 2024: Bridgestone confirmed commercial development of its AirFree tire within the 2024-2026 Mid-Term Business Plan.

Table of Contents for Airless Tires Industry Report

1. Introduction

  • 1.1 Study Assumptions & Market Definition
  • 1.2 Scope of the Study

2. Research Methodology

3. Executive Summary

4. Market Landscape

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Rapid puncture-proof solutions demanded by EV OEMs
    • 4.2.2 Mining sector's push to cut tyre downtime
    • 4.2.3 Rising military spending on run-flat mobility platforms
    • 4.2.4 Stricter EU landfill rules favouring recyclable non-pneumatics
    • 4.2.5 3-D printed lattice wheels slashing prototyping cycles
    • 4.2.6 Growing micro-mobility fleets for last-mile logistics
  • 4.3 Market Restraints
    • 4.3.1 Higher unit cost versus radial tires
    • 4.3.2 Limited high-speed load certifications
    • 4.3.3 OEM hesitation due to NVH concerns
    • 4.3.4 Regulatory uncertainty on new road-worthiness standards
  • 4.4 Value / Supply-Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook
  • 4.7 Porter's Five Forces
    • 4.7.1 Threat of New Entrants
    • 4.7.2 Bargaining Power of Buyers
    • 4.7.3 Bargaining Power of Suppliers
    • 4.7.4 Threat of Substitute Products
    • 4.7.5 Intensity of Competitive Rivalry

5. Market Size & Growth Forecasts (Value in USD)

  • 5.1 By Vehicle Type
    • 5.1.1 Passenger Vehicles
    • 5.1.2 Commercial Vehicles
    • 5.1.3 Off-Road Vehicles
    • 5.1.4 Two-Wheeler
    • 5.1.5 Power Sports (ATV/UTV, Snowmobile)
  • 5.2 By Material
    • 5.2.1 Rubber
    • 5.2.2 Plastic
    • 5.2.3 Composite Elastomers
  • 5.3 By Manufacturing Technology
    • 5.3.1 3-D Printed Lattice
    • 5.3.2 Molded Spoke Web
    • 5.3.3 Layered Honeycomb
  • 5.4 By Sales Channel
    • 5.4.1 OEM
    • 5.4.2 Aftermarket
  • 5.5 By Geography
    • 5.5.1 North America
    • 5.5.1.1 United States
    • 5.5.1.2 Canada
    • 5.5.1.3 Rest of North America
    • 5.5.2 South America
    • 5.5.2.1 Brazil
    • 5.5.2.2 Argentina
    • 5.5.2.3 Rest of South America
    • 5.5.3 Europe
    • 5.5.3.1 Germany
    • 5.5.3.2 United Kingdom
    • 5.5.3.3 France
    • 5.5.3.4 Spain
    • 5.5.3.5 Italy
    • 5.5.3.6 Russia
    • 5.5.3.7 Rest of Europe
    • 5.5.4 Asia-Pacific
    • 5.5.4.1 China
    • 5.5.4.2 Japan
    • 5.5.4.3 India
    • 5.5.4.4 South Korea
    • 5.5.4.5 Australia
    • 5.5.4.6 New Zealand
    • 5.5.4.7 Rest of Asia-Pacific
    • 5.5.5 Middle East and Africa
    • 5.5.5.1 Saudi Arabia
    • 5.5.5.2 United Arab Emirates
    • 5.5.5.3 Egypt
    • 5.5.5.4 Turkey
    • 5.5.5.5 South Africa
    • 5.5.5.6 Rest of Middle East and Africa

6. Competitive Landscape

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (Includes Global Level Overview, Market Level Overview, Core Segments, Financials as Available, Strategic Information, Market Rank/Share for Key Companies, Products and Services, SWOT Analysis, and Recent Developments)
    • 6.4.1 Michelin Group
    • 6.4.2 Goodyear Tire & Rubber Co.
    • 6.4.3 Continental AG
    • 6.4.4 Hankook Tire & Technology Group
    • 6.4.5 Bridgestone Corporation
    • 6.4.6 Trelleborg AB
    • 6.4.7 Toyo Tire Corporation
    • 6.4.8 Amerityre Corporation
    • 6.4.9 Tannus Ltd
    • 6.4.10 Polaris Inc. (Resilient Technologies)
    • 6.4.11 Kenda Rubber Industrial Co.
    • 6.4.12 Marathon Industries Inc.
    • 6.4.13 SMART Tire Company

7. Market Opportunities & Future Outlook

  • 7.1 White-space & Unmet-Need Assessment
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Global Airless Tires Market Report Scope

Airless tires are otherwise known as solid or non-pneumatic tires that are not supported by air pressure. They are generally produced conventionally with plastic or rubber, but these days 3D printing manufacturing process is also being employed. These tires prevent accidents from flat tires, blowouts, etc., and ensure passenger safety.

The Global airless tires market is segmented by vehicle type, material, and geography.

By vehicle type, the market has been segmented into Passenger Vehicles, Commercial Vehicles, and Off-Road Vehicles.

By material type, the market has been segmented into Rubber and Plastic.

By geography, the market has been segmented into North America, Europe, Asia-Pacific, and the Rest of the World.

By Vehicle Type Passenger Vehicles
Commercial Vehicles
Off-Road Vehicles
Two-Wheeler
Power Sports (ATV/UTV, Snowmobile)
By Material Rubber
Plastic
Composite Elastomers
By Manufacturing Technology 3-D Printed Lattice
Molded Spoke Web
Layered Honeycomb
By Sales Channel OEM
Aftermarket
By Geography North America United States
Canada
Rest of North America
South America Brazil
Argentina
Rest of South America
Europe Germany
United Kingdom
France
Spain
Italy
Russia
Rest of Europe
Asia-Pacific China
Japan
India
South Korea
Australia
New Zealand
Rest of Asia-Pacific
Middle East and Africa Saudi Arabia
United Arab Emirates
Egypt
Turkey
South Africa
Rest of Middle East and Africa
By Vehicle Type
Passenger Vehicles
Commercial Vehicles
Off-Road Vehicles
Two-Wheeler
Power Sports (ATV/UTV, Snowmobile)
By Material
Rubber
Plastic
Composite Elastomers
By Manufacturing Technology
3-D Printed Lattice
Molded Spoke Web
Layered Honeycomb
By Sales Channel
OEM
Aftermarket
By Geography
North America United States
Canada
Rest of North America
South America Brazil
Argentina
Rest of South America
Europe Germany
United Kingdom
France
Spain
Italy
Russia
Rest of Europe
Asia-Pacific China
Japan
India
South Korea
Australia
New Zealand
Rest of Asia-Pacific
Middle East and Africa Saudi Arabia
United Arab Emirates
Egypt
Turkey
South Africa
Rest of Middle East and Africa
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Key Questions Answered in the Report

What is the current value of the airless tires market?

The airless tires market stands at USD 14.74 billion in 2025 and is projected to reach USD 18.22 billion by 2030.

Which region leads the airless tires market growth?

Asia Pacific holds the largest 38.55% share and is expanding at the fastest 8.25% CAGR, supported by strong EV policies and manufacturing scale.

Why are airless tires attractive for electric vehicles?

They remove puncture risk, handle higher battery loads, and align with sustainability goals, factors now being validated through Tesla–Michelin Uptis pilots.

Which manufacturing technology shows the fastest growth?

Layered honeycomb structures are forecast to grow 5.84% annually as they deliver pneumatic-like ride comfort with scalable production economics.

Page last updated on: June 27, 2025

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