Automotive Hydraulic Systems Market Size & Share Analysis - Industry Research Report

Name: Automotive Hydraulic Systems Market Size & Share Analysis - Industry Research Report - Growth Trends
Creator: Mordor Intelligence
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Automotive Hydraulic Systems Market Size and Share

Market Overview

Study Period	2019 - 2030
Market Size (2025)	USD 39.41 Billion
Market Size (2030)	USD 52.12 Billion
Growth Rate (2025 - 2030)	5.75% CAGR
Fastest Growing Market	Africa
Largest Market	Asia Pacific
Market Concentration	Medium
Major Players *Disclaimer: Major Players sorted in no particular order Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

Automotive Hydraulic Systems Market (2025 - 2030) — Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

Automotive Hydraulic Systems Market Analysis by Mordor Intelligence

The Automotive Hydraulics Systems Market is valued at USD 39.41 billion in 2025 and is forecast to expand to USD 52.12 billion by 2030, registering a 5.75% CAGR. Despite electrification, the steady advance reflects the sector’s ability to preserve its core braking, steering, and suspension roles. Stricter global brake-safety mandates, rising commercial-vehicle output, and the spread of electro-hydraulic modules into Level 3+ autonomous driving platforms continue to lift demand. Thanks to China’s production growth and India’s capacity additions, Asia-Pacific remains the manufacturing hub, while Africa represents an emerging opportunity as infrastructure spending gains traction. At the same time, premium-vehicle makers rely on hydraulic suspension to differentiate ride quality, and commercial fleets prioritize tried-and-tested hydraulic reliability over experimental alternatives.

Key Takeaways

By application, brakes held 45.12% of the automotive hydraulics systems market share in 2024, whereas power-steering assist is set to grow at a 6.52% CAGR to 2030.
By component, master cylinders led with 35.26% revenue share in 2024; hydraulic pumps are projected to expand at a 7.46% CAGR.
By vehicle type, passenger cars accounted for 52.52% of the automotive hydraulics systems market size in 2024, while off-highway vehicles will post the fastest 7.31% CAGR.
By sales channel, OEM shipments commanded a 69.27% share of the automotive hydraulics systems market size in 2024, whereas the aftermarket advances at a 6.51% CAGR.
By geography, Asia-Pacific captured 48.89% revenue share in 2024; Africa is forecast to climb at a 7.57% CAGR through 2030.

Global Automotive Hydraulic Systems Market Trends and Insights

Drivers Impact Analysis

Driver	(~) % Impact on CAGR Forecast	Geographic Relevance	Impact Timeline
Rising Global Commercial-Vehicle Production & Sales	+1.2%	Asia-Pacific, North America	Medium term (2-4 years)
Stricter Brake-Safety Mandates (ABS, ESC, EBS)	+1.0%	North America, Europe	Short term (≤2 years)
Growing Premium-Vehicle Demand for Hydraulic Suspension	+0.8%	North America, Europe, Asia-Pacific	Medium term (2-4 years)
Electro-Hydraulic Modules for Level-3+ AD Systems	+0.7%	North America, Europe, Asia-Pacific	Long term (≥4 years)
Low-Cost Hydraulic Packs for Entry-Level EVs in Emerging Markets	+0.6%	Asia-Pacific, MEA, Latin America	Medium term (2-4 years)
Regenerative Hydraulic Energy-Storage in Hybrid Suspensions	+0.4%	Germany, Japan, California	Long term (≥4 years)

Source: Mordor Intelligence

Rising Global Commercial Vehicle Production & Sales

Surging truck and bus output increases hydraulic content per unit because heavy platforms need multiple high-pressure circuits for braking, steering, and auxiliary drives. India’s industry produced 30.6 million vehicles in 2024, reinforcing hydraulic demand across domestic and export markets.^{[1]“SIAM Annual Report 2025,” Society of Indian Automobile Manufacturers, siam.in} U.S. fleet operators face chassis shortages, prompting higher utilisation of trucks requiring regular hydraulic upkeep. Electric powertrains in zero-emission trucks introduce extra thermal management loops that remain hydraulic, further sustaining component volumes. Operators value proven durability, which supports the automotive hydraulics systems market even as electrification spreads.

Stricter Brake-Safety Mandates (ABS, ESC, EBS)

New rules oblige carmakers to install automatic emergency braking and enhanced stability control that rely on precise hydraulic modulation. NHTSA’s FMVSS 127 covers all U.S. light vehicles from September 2029 and sets collision-avoidance speed targets of 62 mph.^{[2]“FMVSS 127 Final Rule,” National Highway Traffic Safety Administration, nhtsa.gov} The EU’s upcoming Euro 7 standards bring brake particle limits, driving the adoption of low-dust hydraulic components. These requirements enlarge the addressable demand for advanced valves, boosters, and micro-pumps within the automotive hydraulics systems market

Growing Premium-Vehicle Demand for Hydraulic Suspension

Premium marques increase the use of active hydraulic suspension to separate ride comfort from road inputs in milliseconds. Germany’s passenger-car production reached 340,800 units in January 2025, driven by luxury brands that specify predictive hydraulic damping to secure a competitive advantage.^{[3]“German Passenger Car Production January 2025,” Verband der Automobilindustrie, vda.de}The platform-agnostic technology shifts smoothly onto battery-electric architectures, protecting future volumes.

Electro-Hydraulic Modules for Level-3+ AD Systems

Autonomous driving prioritizes redundancy, so fail-safe hydraulic subsystems back up electronic actuators. SAE Level 3+ definitions require systems that manage sudden failures independently, making electro-hydraulic converters essential. U.S. policy stresses safety redundancy, positioning hydraulic suppliers as indispensable partners in automated platforms.^{[4]“Automated Vehicle Policy Update,” U.S. Department of Transportation, transportation.gov} Predictive diagnostics in these modules open service revenue streams in the automotive hydraulics systems market.

Restraints Impact Analysis

Restraint	(~) % Impact on CAGR Forecast	Geographic Relevance	Impact Timeline
Rapid Shift to Fully-Electric Brake & Steering Systems	-1.5%	Global, accelerated in Europe and California	Medium term (2-4 years)
Environmental Concerns Over Hydraulic-Fluid Leakage	-0.8%	North America and Europe	Short term (≤2 years)
Elastomer-Seal Raw-Material Shortages Inflating Costs	-0.6%	Global supply chain impact, acute in Asia-Pacific manufacturing	Short term (≤2 years)
OEM Preference for Dry Brake-by-Wire in Robotaxi Fleets	-0.4%	North America & Europe early deployment, Asia-Pacific following	Long term (≥4 years)

Source: Mordor Intelligence

Rapid Shift to Fully-Electric Brake & Steering Systems

Battery EV platforms target weight savings and precise control, favouring electromechanical units that omit fluid lines. EPA multi-pollutant standards accelerate this transition in the United States. German suppliers reorganise production footprints as electric models trim hydraulic content. Commercial trucks move more slowly because of higher force requirements, yet long-term substitution risk weighs on the automotive hydraulics systems market.

Environmental Concerns Over Hydraulic-Fluid Leakage

Global regulators tighten oversight of PFAS and fire-resistant fluids. The EPA requires detailed PFAS reporting between November 2024 and May 2025, prompting costly reformulations. Sealed systems and alternative technologies gain favour as OEMs seek lower liability, creating design pressure within the automotive hydraulics systems market

Segment Analysis

By Application – Brakes Dominate Despite Electric Transition

Brakes generated 45.12% of 2024 revenue, giving this segment the largest stake in the automotive hydraulics systems market. Regulatory mandates such as NHTSA’s emergency braking rule lock in resilient demand, and even pure EVs retain hydraulic backup circuits. Meanwhile, power-steering assist expands at a 6.52% CAGR as electro-hydraulic racks balance energy efficiency with steering feel. This illustrates how the automotive hydraulics systems market size can keep climbing inside electrified platforms.

Brake content remains stable because collision-avoidance systems need high-pressure modulation. Steering assist rises on the back of active-lane technologies that depend on fast hydraulic response. Suspension applications benefit from premium-car demand for ride comfort, while clutch and fan-drive uses fade in line with engine electrification. Regenerative hydraulic energy storage in commercial vehicles marks an emerging sub-segment with modest but steady contributions

Automotive Hydraulic Systems Market — Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

By Component – Master Cylinders Lead Market Share

Master cylinders constituted 35.26% of component sales in 2024, underscoring their universal fit across vehicle classes. Their dominance ensures stable volume, while hydraulic pumps post the highest 7.46% CAGR as advanced driver assistance features require on-demand pressure. These figures translate into a portion of the automotive hydraulics systems market share for pumps, signalling a pivot from passive to active control architectures.

Reservoirs, hoses, and manifolds record incremental gains driven by lightweight designs using composite lines. Valves and actuators climb in value because integrated sensors enable closed-loop control. Accumulators face mixed prospects pending PFAS-free fluid solutions, yet research promises long-term relevance in hybrid suspension energy storage.

By Vehicle Type – Passenger Cars Maintain Leadership

Passenger cars represented 52.52% of 2024 revenue, anchoring the automotive hydraulics systems market. Off-highway vehicles, though smaller, achieve a 7.31% CAGR as construction and farming machinery expand across Asia and Africa. Commercial vans and trucks preserve hydraulic adoption due to load and duty-cycle realities, offering a buffer against passenger-car electrification.

Construction equipment relies on multi-circuit systems with pressures above 250 bar, which electric alternatives cannot yet replicate economically. Agricultural machinery merges precision farming with high-flow hydraulics, widening market scope. Light commercial vehicles stay relevant through last-mile services that demand reliable brake and steering components

By Sales Channel – OEM Dominance with Aftermarket Growth

OEMs integrated hydraulics during vehicle assembly, contributing 69.27% of 2024 sales, yet the aftermarket grew 6.51% CAGR as fleets extended service life and older cars remained on the road. Aftermarket expansion adds breadth to the automotive hydraulics systems market, especially for consumables such as fluid, seals, and hoses.

Independent distributors leverage e-commerce to reach global buyers, while performance specialists offer upgraded master cylinders and pumps that outlast factory units. Tariff uncertainty encourages regional sourcing, which could reshape supply networks and open room for smaller domestic producers.

Geography Analysis

Asia-Pacific commands 48.89% of global revenue in 2024, underscoring its status as the centre of gravity for the automotive hydraulics systems market. China produced 2.353 million vehicles in May 2024, a 7.6% year-on-year rise, while new-energy models jumped 33.6%. India’s 2024 output of 30.6 million units enlarges the regional automotive hydraulics systems market size and anchors long-term demand. Japan’s subsidy-backed EV rollout reduces some power-train hydraulic applications yet preserves brake and suspension needs, prompting suppliers to recalibrate portfolios. Deep supply chains and abundant labour make Asia-Pacific the default choice for volume components, though PFAS and leakage regulations force factories to upgrade fluid-handling processes.

North America mixes rigorous safety regulations with fast-tracking electrification, creating a dual pull on hydraulic demand. NHTSA’s new assessment protocols and FMVSS 127 sustain technical complexity in brake hydraulics, while EPA emissions rules accelerate EV adoption that can trim future volumes. The United States remains a Level 3 automation hub, giving electro-hydraulic module specialists a development advantage. Canada and Mexico buttress regional scale through integrated corridors under USMCA, stabilising supply for North American assemblers despite policy shifts.

Europe leads on rule-making yet battles eroding cost competitiveness, as Euro 7 particle limits and PFAS curbs force costly redesigns that only well-funded firms can absorb. Africa delivers the fastest 7.57% CAGR through 2030 from a low base, with infrastructure spending in Nigeria, Kenya and Egypt lifting off-highway hydraulic demand. South America shows steady growth tied to mining and agriculture machinery, though macroeconomic volatility clouds visibility. Middle Eastern markets combine legacy power-train preferences with industrial-policy incentives that could seed local hydraulic assembly.

Automotive Hydraulic Systems Market CAGR (%), Growth Rate by Region — Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

Competitive Landscape

The automotive hydraulics systems market is moderately fragmented, with broad-portfolio suppliers such as Robert Bosch, ZF Friedrichshafen and Continental setting technology benchmarks. These groups bundle braking, steering, and suspension know-how into integrated offerings that simplify OEM sourcing. Tier-ones deploy vertical integration to secure calipers, valves, and electronic control units under one roof, ensuring calibration consistency. Smaller firms survive by niching into aftermarket upgrades or specialist segments like off-highway accumulators.

European incumbents emphasise premium system features such as predictive damping and low-dust brake materials to retain share. Asian challengers focus on cost and manufacturing scale, winning contracts in volume passenger-car programmes. U.S. players pursue software-driven electro-hydraulic modules for autonomous fleets. Parker Hannifin’s 2025 results reveal softer transportation sales, prompting capacity reviews that mirror industry adaptation. Environmental compliance and PFAS-free fluids create additional barriers that favour established R&D pipelines.

Partnerships with software companies grow as hydraulic hardware must align with vehicle networks and over-the-air diagnostics. Suppliers invest in digital twins and predictive maintenance to raise lifetime value. Consolidation remains on the horizon as component commoditisation pressures margins, yet intellectual property around fail-safe designs and fluid chemistry still commands strategic premiums

Automotive Hydraulic Systems Industry Leaders

Robert Bosch GmbH
Aisin Seiki Co. Ltd
ZF Friedrichshafen AG
BorgWarner
Continental AG
*Disclaimer: Major Players sorted in no particular order

Automotive Hydraulic Systems Market Concentration — Image © Mordor Intelligence. Reuse requires attribution under CC BY 4.0.

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Recent Industry Developments

November 2024: NHTSA updated the New Car Assessment Program to add blind-spot and pedestrian braking evaluations starting with 2026 models.
October 2023: EPA finalized hydrofluorocarbon phasedown regulations that indirectly affect vehicles with hydraulically driven A/C compressors.

Table of Contents for Automotive Hydraulic Systems Industry Report

1. Introduction

1.1 Study Assumptions & Market Definition
1.2 Scope of the Study

2. Research Methodology

3. Executive Summary

4. Market Landscape

4.1 Market Overview
4.2 Market Drivers
- 4.2.1 Rising global commercial?vehicle production & sales
- 4.2.2 Stricter brake-safety mandates (ABS, ESC, EBS)
- 4.2.3 Growing premium-vehicle demand for hydraulic suspension
- 4.2.4 Electro-hydraulic modules for Level-3+ AD systems
- 4.2.5 Low-cost hydraulic packs for entry-level EVs in emerging markets
- 4.2.6 Regenerative hydraulic energy-storage in hybrid suspensions
4.3 Market Restraints
- 4.3.1 Rapid shift to fully-electric brake & steering systems
- 4.3.2 Environmental concerns over hydraulic?fluid leakage
- 4.3.3 Elastomer-seal raw-material shortages inflating costs
- 4.3.4 OEM preference for dry brake-by-wire in robotaxi fleets
4.4 Value / Supply-Chain Analysis
4.5 Regulatory Landscape
4.6 Technological Outlook
4.7 Porter's Five Forces Analysis
- 4.7.1 Threat of New Entrants
- 4.7.2 Bargaining Power of Buyers
- 4.7.3 Bargaining Power of Suppliers
- 4.7.4 Threat of Substitute Products
- 4.7.5 Intensity of Competitive Rivalry

5. Market Size & Growth Forecasts (Value (USD) and Volume (Units))

5.1 By Application
- 5.1.1 Brakes
- 5.1.2 Clutch
- 5.1.3 Suspension
- 5.1.4 Power-steering Assist
- 5.1.5 Fan-drive Systems
- 5.1.6 Valve-train (Tappets/Actuators)
- 5.1.7 Others
5.2 By Component
- 5.2.1 Master Cylinder
- 5.2.2 Slave / Wheel Cylinder
- 5.2.3 Reservoir
- 5.2.4 Hose & Tubing
- 5.2.5 Hydraulic Pump
- 5.2.6 Valve & Manifold
- 5.2.7 Actuator / Booster
- 5.2.8 Accumulator & Seals
5.3 By Vehicle Type
- 5.3.1 Passenger Cars
- 5.3.2 Light Commercial Vehicles
- 5.3.3 Medium & Heavy-duty Commercial Vehicles
- 5.3.4 Off-highway Vehicles (Ag & Construction)
5.4 By Sales Channel
- 5.4.1 OEM
- 5.4.2 Aftermarket
5.5 By Geography
- 5.5.1 North America
- 5.5.1.1 United States
- 5.5.1.2 Canada
- 5.5.1.3 Mexico
- 5.5.2 South America
- 5.5.2.1 Brazil
- 5.5.2.2 Argentina
- 5.5.2.3 Rest of South America
- 5.5.3 Europe
- 5.5.3.1 Germany
- 5.5.3.2 United Kingdom
- 5.5.3.3 France
- 5.5.3.4 Spain
- 5.5.3.5 Italy
- 5.5.3.6 Russia
- 5.5.3.7 Rest of Europe
- 5.5.4 Asia-pacific
- 5.5.4.1 China
- 5.5.4.2 India
- 5.5.4.3 Japan
- 5.5.4.4 South Korea
- 5.5.4.5 Rest of Asia-Pacific
- 5.5.5 Middle East and Africa
- 5.5.5.1 Middle East
- 5.5.5.1.1 Saudi Arabia
- 5.5.5.1.2 United Arab Emirates
- 5.5.5.1.3 Rest of Middle East
- 5.5.5.2 Africa
- 5.5.5.2.1 South Africa
- 5.5.5.2.2 Nigeria
- 5.5.5.2.3 Rest of Africa

6. Competitive Landscape

6.1 Market Concentration
6.2 Strategic Moves
6.3 Market Share Analysis
6.4 Company Profiles (includes Global Level Overview, Market Level Overview, Core Segments, Financials as Available, Strategic Information, Market Rank/Share for Key Companies, Products and Services, SWOT Analysis, and Recent Developments)
- 6.4.1 Robert Bosch GmbH
- 6.4.2 ZF Friedrichshafen AG
- 6.4.3 Continental AG
- 6.4.4 Aisin Corporation
- 6.4.5 BorgWarner Inc.
- 6.4.6 Valeo SA
- 6.4.7 Eaton Corporation plc
- 6.4.8 Schaeffler AG
- 6.4.9 KYB Corporation
- 6.4.10 WABCO (ZF CVCS)
- 6.4.11 JTEKT Corporation
- 6.4.12 GKN Automotive
- 6.4.13 Denso Corporation
- 6.4.14 Nexteer Automotive Group
- 6.4.15 Nissin Kogyo Co. Ltd
- 6.4.16 Hitachi Astemo Ltd
- 6.4.17 Brembo SpA
- 6.4.18 Mando Corp

7. Market Opportunities & Future Outlook

7.1 White-space & Unmet-Need Assessmen

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Global Automotive Hydraulic Systems Market Report Scope

Automotive hydraulic systems are used to power machines and equipment. Hydraulic systems use a specialized fluid, typically hydraulic oil, to transmit power.

The automotive hydraulic systems market is segmented by application, component, vehicle type, and geography. By application, the market is segmented into brakes, clutch, suspension, and other applications (tappets, etc.). By component, the market is segmented into master cylinder, slave cylinder, reservoir, and hose. By vehicle type, the market is segmented into passenger cars, light commercial vehicles, and medium and heavy-duty commercial vehicles. By geography, the market is segmented into North America, Europe, Asia-Pacific, and rest of the world. The report offers the market size in value terms in USD for all the abovementioned segments.

By Application	Brakes
	Clutch
	Suspension
	Power-steering Assist
	Fan-drive Systems
	Valve-train (Tappets/Actuators)
	Others
By Component	Master Cylinder
	Slave / Wheel Cylinder
	Reservoir
	Hose & Tubing
	Hydraulic Pump
	Valve & Manifold
	Actuator / Booster
	Accumulator & Seals
By Vehicle Type	Passenger Cars
	Light Commercial Vehicles
	Medium & Heavy-duty Commercial Vehicles
	Off-highway Vehicles (Ag & Construction)
By Sales Channel	OEM
	Aftermarket

By Geography	North America	United States
		Canada
		Mexico

	South America	Brazil
		Argentina
		Rest of South America

	Europe	Germany
		United Kingdom
		France
		Spain
		Italy
		Russia
		Rest of Europe

	Asia-pacific	China
		India
		Japan
		South Korea
		Rest of Asia-Pacific

	Middle East and Africa	Middle East	Saudi Arabia
			United Arab Emirates
			Rest of Middle East

		Africa	South Africa
			Nigeria
			Rest of Africa

By Application

Brakes

Clutch

Suspension

Power-steering Assist

Fan-drive Systems

Valve-train (Tappets/Actuators)

Others

By Component

Master Cylinder

Slave / Wheel Cylinder

Reservoir

Hose & Tubing

Hydraulic Pump

Valve & Manifold

Actuator / Booster

Accumulator & Seals

By Vehicle Type

Passenger Cars

Light Commercial Vehicles

Medium & Heavy-duty Commercial Vehicles

Off-highway Vehicles (Ag & Construction)

By Sales Channel

OEM

Aftermarket

By Geography

North America	United States
	Canada
	Mexico
South America	Brazil
	Argentina
	Rest of South America
Europe	Germany
	United Kingdom
	France
	Spain
	Italy
	Russia
	Rest of Europe
Asia-pacific	China
	India
	Japan
	South Korea
	Rest of Asia-Pacific

Middle East and Africa	Middle East	Saudi Arabia
		United Arab Emirates
		Rest of Middle East

	Africa	South Africa
		Nigeria
		Rest of Africa

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Key Questions Answered in the Report

What is the current size of the Automotive Hydraulics Systems Market?

The market is worth USD 39.41 billion in 2025 and is expected to reach USD 52.12 billion by 2030.

Which region holds the largest automotive hydraulics systems market share?

Asia-Pacific leads with 48.89% revenue share in 2024 owing to China’s and India’s vehicle production strength.

Which application segment grows the fastest through 2030?

Power-steering assist posts the quickest 6.52% CAGR as electro-hydraulic racks support advanced driver-assistance features.

How will environmental regulations influence hydraulic systems?

PFAS reporting, fluid leakage limits and Euro 7 brake particle caps will require new fluid chemistries and sealed designs, increasing compliance costs.

Why do autonomous vehicles still need hydraulic components?

Level 3+ platforms mandate redundant braking and steering, and electro-hydraulic modules provide fail-safe actuation if electronic systems falter.

What drives aftermarket expansion in hydraulic systems?

Extended vehicle lifecycles and fleet cost control lift demand for replacement fluids, seals and upgraded master cylinders, fueling a 6.51% CAGR in the aftermarket channel.

Page last updated on: July 7, 2025