Medical Devices Packaging Market Size & Share Analysis - Growth Trends & Forecasts (2025 - 2030)

The Medical Device Packaging Market Report is Segmented by Material (Plastics, Paper and Paperboard, and More), Product Type (Pouches and Bags, and More), Application (Sterile Packaging, Non-Sterile Packaging, Active/Smart Packaging), End User (Hospitals and Clinics, Diagnostic and Imaging Centers, and More ), Packaging Level (Primary, Secondary, Tertiary), and Geography. The Market Forecasts are Provided in Terms of Value (USD).

Medical Devices Packaging Market Size and Share

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Compare market size and growth of Medical Devices Packaging Market with other markets in Packaging Industry

Medical Devices Packaging Market Analysis by Mordor Intelligence

The medical device packaging market size is USD 42.41 billion in 2025 and is forecast to reach USD 56.83 billion by 2030, advancing at a 6.03% CAGR. This momentum is underpinned by tighter sterility standards, rapid adoption of smart-label technologies, and a steady pipeline of minimally invasive and wearable devices that demand high-performance barrier formats. Material innovation remains a core growth lever because polymers such as cyclic olefin copolymers and liquid-crystal polymers withstand high-temperature sterilization while enabling RFID integration. Contract sterilization networks continue to expand, which raises demand for standardized primary packs that perform consistently across multiple facilities. At the same time, raw-material cost volatility and limited ethylene oxide capacity are forcing converters to redesign packs for alternative sterilization methods, creating both cost pressures and innovation windows. Geographically, North America preserves market leadership yet Asia-Pacific delivers the fastest incremental revenue, thanks to hospital build-outs in China and India and policy-backed local manufacturing.

Key Report Takeaways

  • By material, plastics captured 55.23% of the medical device packaging market share in 2024 while bio-enhanced grades lifted the segment to an 8.22% CAGR through 2030.
  • By product type, pouches and bags led with 36.32% revenue share in 2024; boxes and cartons are projected to expand at a 9.32% CAGR to 2030.
  • By application, sterile packaging accounted for a 66.23% share of the medical device packaging market size in 2024 and is advancing at an 8.78% CAGR.
  • By end user, hospitals and clinics held 40.43% share in 2024, whereas contract manufacturing and sterilization organizations are set to grow at a 10.32% CAGR.
  • By packaging level, primary packs dominated with 52.12% share in 2024, while tertiary formats post the highest 8.12% CAGR on the back of longer global supply routes.
  • By geography, North America led with 35.43% share in 2024; Asia-Pacific exhibits the quickest 10.83% CAGR through 2030.

Segment Analysis

By Material: Plastics Dominate Through Innovation

Plastics retained 55.23% of the medical device packaging market in 2024, and the segment leads growth with an 8.22% CAGR through 2030. Advanced polymers such as cyclic olefin copolymers enable steam and plasma sterilization without warping, whereas liquid-crystal polymers support smart circuitry embedment. As a result, the medical device packaging market records steady migration away from legacy glass and metal for primary packs. Paperboard continues in secondary roles where cost efficiency trumps barrier performance. Bio-based plastics, though under 5% of volume, post double-digit expansion riding on hospital sustainability scorecards and Asia-Pacific’s emergence as a biopolymer hub.

Rising demand for multi-layer films that withstand gamma and e-beam sterilization fuels capital investment in co-extrusion lines across the United States and Malaysia. Polymer suppliers leverage vertical integration to guarantee medical-grade resin purity, positioning themselves as assured partners for validated barrier systems. These dynamics are expected to uphold plastics’ commanding share of the medical device packaging market through the forecast horizon.

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Note: Segment shares of all individual segments available upon report purchase

By Product Type: Pouches Lead While Boxes Accelerate

Pouches and bags delivered 36.32% of 2024 revenues owing to their versatility across single-use disposables and electronic catheters. However, kit complexity in orthopedic and cardiovascular interventions lifts demand for rigid boxes and cartons, causing this format to pace at a 9.32% CAGR. Consequently, multilayer cartons lined with Tyvek are gaining share where outer rigidity and inner sterility must coexist. Trays remain indispensable for delicate scopes, while thermoformed blisters secure small items such as diagnostic strips.

Third-party sterilizers increasingly request flat pouches equipped with optimized peelability that speeds operating-room presentation. In parallel, carton suppliers integrate transparent apertures so clinicians can verify instrument sets without breaking seals. These usability tweaks reinforce product-type diversification within the medical device packaging market.

By Application: Sterile Packaging Maintains Dominance

Sterile systems supplied 66.23% of 2024 revenue and grow 8.78% annually because every minimally invasive instrument and implant requires validated microbial barriers. Accelerated adoption of single-procedure kits intensifies volume, and active packs with oxygen scavengers now protect moisture-sensitive bio-electronics. Non-sterile formats, while smaller, retain utility for hospital durable equipment and diagnostic analyzers that undergo on-site disinfection.

Active and smart packs represent the fastest sub-segment. Embedded sensors confirm cold-chain compliance for battery-powered neuro-stimulators, improving patient safety and trimming recall exposure. These high-value features propagate quickly across the medical device packaging market as reimbursement models reward supply-chain traceability.

By End User: Hospitals Lead, Contract Organizations Surge

Hospitals and clinics consumed 40.43% of packaged devices in 2024 by virtue of direct procurement authority and surgical throughput. Yet contract manufacturing and sterilization organizations expand at a 10.32% CAGR, reflecting OEM outsourcing strategies that prioritize core R&D over capital-heavy packaging lines. Standardized pack formats enable these service providers to manage multi-customer loads efficiently, channeling volume growth back into the broader medical device packaging market.

Home-health adoption of wearable injectors also rises, prompting suppliers to design intuitive opening features and large-print instructions. Diagnostic centers demand tamper-evident cartons for contrast agents, further diversifying downstream requirements and spurring pack differentiation.

Medical Devices Packaging Market: Market Share by End User
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Note: Segment shares of all individual segments available upon report purchase

By Packaging Level: Primary Focus, Tertiary Growth

Primary packs formed 52.12% of 2024 revenue because they guard device sterility throughout shelf life. They range from chevron pouches for sutures to rigid trays for cardiovascular stents, each requiring laser-coded lot details. Secondary packs assist global labeling obligations and logistics handling, whereas tertiary formats record an 8.12% CAGR as OEMs ship consolidated kits across continents.

Stackable corrugated shippers with edge-crush certification now dominate export flows from Vietnam and Costa Rica. Blockchain-ready parcel labels track shock events and temperature excursions, ensuring traceability until last-mile hospital receipt. Such tertiary upgrades add new value streams within the medical device packaging market.

Geography Analysis

North America led with 35.43% share in 2024, propelled by the United States’ robust device innovation base and FDA’s clear validation pathways. Canadian hospital-modernization programs boost demand for cost-effective packs, while Mexico’s maquiladora clusters integrate cross-border packaging lines that meet both FDA and COFEPRIS standards. Material circularity targets drive trial runs of recyclable high-density polyethylene film across several US hospital systems, initiatives supported by Amcor’s expanded closed-loop projects. 

Asia-Pacific advances at a 10.83% CAGR, anchored by China, Japan, and India. China’s forecast USD 210 billion device market prompts label-localization investments and UDI-compliant printing, drawing converters into provincial hubs such as Suzhou. Japan’s ageing demographic multiplies the need for home-use kits preserved in long-life pouches, while India’s Make-in-India incentives attract joint ventures that erect extrusion and die-cutting capacity near Ahmedabad.

Europe remains mature yet innovation-driven. The EU MDR compels multi-language labeling and proof of recyclability, and Germany’s orthopedic cluster partners with packaging labs to prototype mono-material sterility systems. Post-Brexit divergence obliges dual certification for exporters targeting both EU and UK markets. The Middle East and Africa record steady gains as Gulf states commission new hospitals, whereas South America’s growth stems from Brazil’s domestic pacemaker lines that now source Tyvek trays from local converters.

Medical Devices Packaging Market CAGR (%), Growth Rate by Region
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Competitive Landscape

The medical device packaging market is fragmented but consolidation is accelerating as scale and regulatory breadth become decisive. Amcor completed an USD 8.4 billion stock merger with Berry Global in 2025, producing a healthcare-focused packaging titan with USD 24 billion annual revenue and USD 650 million synergy targets. DuPont deepened vertical integration through multiple component acquisitions, most recently Spectrum Plastics Group in 2025, which expands polymer-processing reach for specialty barrier packs. Sonoco sharpened its portfolio by divesting thermoformed and flexibles operations to Toppan for USD 1.8 billion, redirecting capital to high-growth performance hubs in India.

Technology leadership is now a competitive prerequisite. DuPont’s Costa Rica extension embeds ISO 11607 testing suites within production, accelerating customer validations for Tyvek-based systems. Emerging disruptors such as Viant Medical doubled revenue to nearly USD 1 billion after acquiring Integer’s Advanced Surgical and Orthopedics unit, offering OEMs design-through-package turnkey services. RFID and blockchain pilots differentiate full-service suppliers from commodity film extruders, and those without digital capabilities risk relegation to price-competing tiers.

White-space growth resides in bio-based substrates and thin-film barrier coatings that enable mono-material recyclability without compromising sterility. Start-ups fielding compostable films lure early-adopter European hospitals, while incumbents funnel R&D to balance sustainability with validated performance thresholds. The competitive race hinges on who brings compliant, data-rich, and low-carbon packs to scale fastest.

Medical Devices Packaging Industry Leaders

  1. Amcor PLC

  2. Wipak Group

  3. Smurfit WestRock

  4. Sonoco Products Company

  5. Sealed Air Corporation

  6. *Disclaimer: Major Players sorted in no particular order
Medical Devices Packaging Market Concentration
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Recent Industry Developments

  • April 2025: DuPont expanded its Costa Rica healthcare plant by 16,000 ft², creating the region’s first sterile‐pack operation.
  • February 2025: Pacur bought France-based Carolex SAS to strengthen European PETG sheet capacity for rigid medical packs.
  • January 2025: DuPont completed its acquisition of Spectrum Plastics Group, adding polymer processing and device assembly competencies.
  • July 2024: DuPont bought Donatelle Plastics for USD 313 million, expanding electrophysiology and drug-delivery specialties.

Table of Contents for Medical Devices Packaging Industry Report

1. INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET LANDSCAPE

  • 4.1 Market Overview
  • 4.2 Market Drivers
    • 4.2.1 Rising demand for extended-shelf-life formats
    • 4.2.2 Growth in minimally-invasive and wearable devices
    • 4.2.3 Stricter global sterility regulations (ISO 11607, EU MDR, FDA)
    • 4.2.4 Integration of RFID/UDI smart-label traceability
    • 4.2.5 Carbon-footprint disclosure pushing mono-materials
    • 4.2.6 Expansion of outsourced contract sterilization networks
  • 4.3 Market Restraints
    • 4.3.1 Regulatory compliance cost burden
    • 4.3.2 Volatile medical-grade polymer prices
    • 4.3.3 Scarcity of bio-based and PCR resins
    • 4.3.4 Cold-chain e-commerce seal-failure recalls
  • 4.4 Supply-Chain Analysis
  • 4.5 Regulatory Landscape
  • 4.6 Technological Outlook
  • 4.7 Sustainability Trends and LCA Impact
  • 4.8 Porter's Five Forces Analysis
    • 4.8.1 Bargaining Power of Suppliers
    • 4.8.2 Bargaining Power of Buyers
    • 4.8.3 Threat of New Entrants
    • 4.8.4 Threat of Substitutes
    • 4.8.5 Competitive Rivalry

5. MARKET SIZE AND GROWTH FORECASTS (VALUE)

  • 5.1 By Material
    • 5.1.1 Plastics
    • 5.1.2 Paper and Paperboard
    • 5.1.3 Metals and Foils
    • 5.1.4 Glass
    • 5.1.5 Bio-based Plastics
  • 5.2 By Product Type
    • 5.2.1 Pouches and Bags
    • 5.2.2 Trays
    • 5.2.3 Boxes and Cartons
    • 5.2.4 Blister Packs
    • 5.2.5 Other Product Types
  • 5.3 By Application
    • 5.3.1 Sterile Packaging
    • 5.3.2 Non-sterile Packaging
    • 5.3.3 Active / Smart Packaging
  • 5.4 By End User
    • 5.4.1 Hospitals and Clinics
    • 5.4.2 Diagnostic and Imaging Centers
    • 5.4.3 Home Healthcare
    • 5.4.4 Contract Manufacturing and Sterilization Orgs
  • 5.5 By Packaging Level
    • 5.5.1 Primary
    • 5.5.2 Secondary
    • 5.5.3 Tertiary
  • 5.6 By Geography
    • 5.6.1 North America
    • 5.6.1.1 United States
    • 5.6.1.2 Canada
    • 5.6.1.3 Mexico
    • 5.6.2 Europe
    • 5.6.2.1 Germany
    • 5.6.2.2 United Kingdom
    • 5.6.2.3 France
    • 5.6.2.4 Italy
    • 5.6.2.5 Spain
    • 5.6.2.6 Russia
    • 5.6.2.7 Rest of Europe
    • 5.6.3 Asia-Pacific
    • 5.6.3.1 China
    • 5.6.3.2 India
    • 5.6.3.3 Japan
    • 5.6.3.4 South Korea
    • 5.6.3.5 Australia and New Zealand
    • 5.6.3.6 Rest of Asia-Pacific
    • 5.6.4 Middle East and Africa
    • 5.6.4.1 Middle East
    • 5.6.4.1.1 United Arab Emirates
    • 5.6.4.1.2 Saudi Arabia
    • 5.6.4.1.3 Turkey
    • 5.6.4.1.4 Rest of Middle East
    • 5.6.4.2 Africa
    • 5.6.4.2.1 South Africa
    • 5.6.4.2.2 Nigeria
    • 5.6.4.2.3 Egypt
    • 5.6.4.2.4 Rest of Africa
    • 5.6.5 South America
    • 5.6.5.1 Brazil
    • 5.6.5.2 Argentina
    • 5.6.5.3 Rest of South America

6. COMPETITIVE LANDSCAPE

  • 6.1 Market Concentration
  • 6.2 Strategic Moves
  • 6.3 Market Share Analysis
  • 6.4 Company Profiles (includes Global level Overview, Market level overview, Core Segments, Financials as available, Strategic Information, Market Rank/Share, Products and Services, Recent Developments)
    • 6.4.1 Amcor plc
    • 6.4.2 DuPont de Nemours Inc.
    • 6.4.3 Smurfit WestRock
    • 6.4.4 Mitsubishi Chemical Group
    • 6.4.5 Sonoco Products Company
    • 6.4.6 Technipaq Inc.
    • 6.4.7 SteriPack Group
    • 6.4.8 Riverside Medical Packaging
    • 6.4.9 Wipak Group
    • 6.4.10 3M Company
    • 6.4.11 Sealed Air Corporation
    • 6.4.12 Constantia Flexibles
    • 6.4.13 Klöckner Pentaplast Group
    • 6.4.14 Placon Corporation
    • 6.4.15 West Pharmaceutical Services
    • 6.4.16 Nelipak Healthcare Packaging
    • 6.4.17 Oliver Healthcare Packaging
    • 6.4.18 Tekni-Plex
    • 6.4.19 Multivac Group

7. MARKET OPPORTUNITIES AND FUTURE OUTLOOK

  • 7.1 White-space and Unmet-need Assessment
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Global Medical Devices Packaging Market Report Scope

The study tracks the demand for major medical device packaging products, such as pouches, bags, trays, boxes, clamshells, and other products. The pricing for the raw material, that is, plastic, paper, and paperboard, is taken into consideration along with the consumption, import, and export trends, as well as average prices to arrive at the market revenue.

The medical devices packaging market is segmented by material type (plastic, paper and paper boards, and other material types), product type (pouches and bags, trays, boxes, clam shells, and other products), application (sterile packaging and non-sterile packaging), geography(North America [United States and Canada], Europe [United Kingdom, Germany, France, Italy, and Rest of Europe], Asia-Pacific [China, Japan, India, and Rest of Asia-Pacific], Latin America [Brazil, Argentina, and Rest of Latin America], Middle East, and Africa [United Arab Emirates, South Africa, and Rest of Middle East and Africa]). The market sizes and forecasts are provided in terms of value (USD) for all the above segments.

By Material Plastics
Paper and Paperboard
Metals and Foils
Glass
Bio-based Plastics
By Product Type Pouches and Bags
Trays
Boxes and Cartons
Blister Packs
Other Product Types
By Application Sterile Packaging
Non-sterile Packaging
Active / Smart Packaging
By End User Hospitals and Clinics
Diagnostic and Imaging Centers
Home Healthcare
Contract Manufacturing and Sterilization Orgs
By Packaging Level Primary
Secondary
Tertiary
By Geography North America United States
Canada
Mexico
Europe Germany
United Kingdom
France
Italy
Spain
Russia
Rest of Europe
Asia-Pacific China
India
Japan
South Korea
Australia and New Zealand
Rest of Asia-Pacific
Middle East and Africa Middle East United Arab Emirates
Saudi Arabia
Turkey
Rest of Middle East
Africa South Africa
Nigeria
Egypt
Rest of Africa
South America Brazil
Argentina
Rest of South America
By Material
Plastics
Paper and Paperboard
Metals and Foils
Glass
Bio-based Plastics
By Product Type
Pouches and Bags
Trays
Boxes and Cartons
Blister Packs
Other Product Types
By Application
Sterile Packaging
Non-sterile Packaging
Active / Smart Packaging
By End User
Hospitals and Clinics
Diagnostic and Imaging Centers
Home Healthcare
Contract Manufacturing and Sterilization Orgs
By Packaging Level
Primary
Secondary
Tertiary
By Geography
North America United States
Canada
Mexico
Europe Germany
United Kingdom
France
Italy
Spain
Russia
Rest of Europe
Asia-Pacific China
India
Japan
South Korea
Australia and New Zealand
Rest of Asia-Pacific
Middle East and Africa Middle East United Arab Emirates
Saudi Arabia
Turkey
Rest of Middle East
Africa South Africa
Nigeria
Egypt
Rest of Africa
South America Brazil
Argentina
Rest of South America
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Key Questions Answered in the Report

What is the current value of the medical device packaging market?

The market stands at USD 42.41 billion in 2025 and is projected to grow to USD 56.83 billion by 2030.

Which material segment leads the medical device packaging market?

Plastics hold the lead with 55.23% share in 2024 and continue growing thanks to high-performance polymer adoption.

Why is Asia-Pacific the fastest-growing region?

Infrastructure expansion in China and India, coupled with government support for local manufacturing, is driving a 10.83% CAGR for the region.

How are smart labels changing device packaging?

RFID and UDI labels enable real-time traceability, environmental monitoring, and faster recalls, becoming standard for high-value devices.

What challenges do manufacturers face with raw materials?

Medical-grade polymer prices have risen 15-20% since 2024, compelling firms to lock long-term supply contracts and explore bio-based alternatives.

Which end-user segment is expanding fastest?

Contract manufacturing and sterilization organizations are forecast to grow at a 10.32% CAGR as OEMs outsource packaging and validation services.

Page last updated on: July 7, 2025

Medical Devices Packaging Market Report Snapshots