Conveyors Market Analysis by Mordor Intelligence
The Conveyors Market size is estimated at USD 9.66 billion in 2025, and is expected to reach USD 12.98 billion by 2030, at a CAGR of 4.5% during the forecast period (2025-2030). The outlook is shaped by rapid e-commerce fulfillment growth, Industry 4.0 investment, and the search for energy efficiency that pushes regenerative-drive adoption capable of 37-39% power savings in downhill duty cycles.[1]Exploring the Economic Hypothetical for Downhill Belt Conveyors Equipped with Three-Phase Active Front-End Load Converters, Technologies, mdpi.com Asia-Pacific leads demand, while the Middle East records the fastest expansion as large logistics parks come online. Belt technology retains a plurality of installations, but overhead designs are scaling fastest because factories want floor-space relief. Software-driven predictive maintenance is emerging as the strongest component growth area, cutting unplanned downtime by up to 30% and extending asset life. At the same time, capital-spending hesitancy among smaller enterprises tempers the pace of high-end upgrades, and AGV/AMR substitution places added pressure on traditional fixed lines.
Key Report Takeaways
- By product type, belt conveyors led with 39% revenue share in 2024; overhead conveyors are projected to expand at an 8.1% CAGR to 2030.
- By load type, unit handling captured 64.3% of the conveyor systems market share in 2024, while bulk handling is forecast to grow at an 8.7% CAGR through 2030.
- By end-user industry, food & beverage held 27.7% share of the conveyor systems market size in 2024 and airport applications are advancing at a 9.2% CAGR to 2030.
- By system configuration, fixed/linear accounted for 59.8% share in 2024; modular/flexible configurations are expanding at a 9.6% CAGR to 2030.
- By component, conveying equipment represented 62.5% share in 2024 and software & analytics is growing at a 10.4% CAGR through 2030.
- By geography, Asia-Pacific commanded 38% share in 2024, while the Middle East records the fastest 8.9% CAGR during the forecast period.
Global Conveyors Market Trends and Insights
Drivers Impact Analysis
Driver | % Impact on CAGR Forecast | Geographic Relevance | Impact Timeline |
---|---|---|---|
Rapid growth of e-commerce fulfillment centres | 1.8% | Global, with concentration in North America, Europe, and APAC | Medium term (2-4 years) |
Increasing demand for automated handling in food and beverage plants | 1.2% | Global, particularly strong in Europe and North America | Long term (≥ 4 years) |
Rising airport passenger volumes boosting baggage-handling conveyors | 0.9% | Global, with recovery focus in Europe, North America, and APAC | Short term (≤ 2 years) |
Government incentives for Industry 4.0 modernisation | 0.8% | APAC core, spill-over to Europe and North America | Medium term (2-4 years) |
Urban micro-fulfillment requires compact modular conveyors | 0.7% | North America and Europe, expanding to APAC urban centers | Medium term (2-4 years) |
Energy-regenerative conveyor drives support ESG targets | 0.6% | Global, with early adoption in Europe and North America | Long term (≥ 4 years) |
Source: Mordor Intelligence
Rapid growth of e-commerce fulfillment centres
Urban micro-fulfillment nodes now need conveyor platforms that sort more than 7,200 boxes per hour while occupying minimal floor area. Café Amazon’s Thailand hub shows the model, handling 20,000 boxes a day across 4,000 outlets via a modular Interroll system.[2]Café Amazon success story | Interroll solutions, interroll.com High-throughput crossbelt sorters keep same-day delivery promises, and vertical layouts maximize cubic throughput in space-restricted Asian megacities. Developers specify plug-and-play conveyor modules so that facilities can be re-arranged without civil works. These requirements sustain robust equipment replacement cycles and reinforce the conveyor systems market as a backbone of last-mile logistics.
Increasing demand for automated handling in food and beverage plants
Processors move beyond hygiene compliance toward end-to-end throughput optimization. Balaji Wafers reached zero unplanned downtime by shifting to Activated Roller Belt lines that maintain gentle product handling.[3]Back-end automation that's future ready, Intralox, intralox.com Vision-equipped conveyors conduct real-time defect checks, shrinking manual inspection. In high-volume snack packaging, DirectDrive spirals now run for 48 hours straight at Diversified Foods, eliminating historic mechanical failures. Modular plastic belting extends service life, and emerging plant-based product lines require adaptable layouts able to process fragile items with varying moisture profiles.
Rising airport passenger volumes boosting baggage-handling conveyors
Stansted Airport invested USD 70 million to install 2.4 km of belts plus 180 autonomous carts, raising its baggage throughput and service reliability.[4]Bags of Innovation: Automated Baggage Handling, Airport Industry Review, airport.nridigital.com IoT sensors now tag bags from check-in to carousel, and Power Stow loader belts reduce ground-crew strain at more than 400 sites. Larger aircraft fleets amplify peak loads, so airports demand conveyors that sustain high duty cycles while integrating with automated screening.
Government incentives for Industry 4.0 modernisation
India’s SAMARTH Udyog Bharat 4.0 centers and the U.S. Department of Energy’s USD 400 million grant pool subsidize smart-factory retrofits, including data-driven conveyor upgrades. Funding offsets upfront cost barriers and accelerates adoption of regenerative-drive and cybersecure controls. Incentive structures vary regionally, creating location-based competitive advantages for equipment suppliers.
Restraints Impact Analysis
Restraint | % Impact on CAGR Forecast | Geographic Relevance | Impact Timeline |
---|---|---|---|
High upfront CAPEX and long ROI periods | -1.4% | Global, particularly impacting SMEs in developing markets | Medium term (2-4 years) |
Retrofit integration risk causing production downtime | -0.8% | Global, with higher impact in mature manufacturing regions | Short term (≤ 2 years) |
AMRs and AGVs emerging as substitute technologies | -0.6% | North America and Europe, expanding to APAC | Medium term (2-4 years) |
OT-IT cyber-vulnerabilities in conveyor control networks | -0.4% | Global, with heightened concern in critical infrastructure | Long term (≥ 4 years) |
Source: Mordor Intelligence
High upfront CAPEX and long ROI periods
Even with 15% internal rates of return, energy-regenerative drives need six years to recoup capital, a hurdle for cash-constrained firms. Steel price swings between USD 870-950 per ton complicate budgeting. Leasing models exist, yet adoption lags in regions with tight credit markets. This cost tension restrains premium equipment penetration within the conveyor systems market.
AMRs and AGVs emerging as substitute technologies
Mobile robots recorded 17% demand growth and reach ROI inside eight months in warehouses, undercutting traditional lines priced at EUR 79,200 versus EUR 49,000 for AGV solutions. Conveyors remain superior for continuous high-throughput flows, yet buyers evaluate flexibility gains when deciding capital projects, creating incremental share loss for fixed systems.
Segment Analysis
By Product Type: Belt dominance faces overhead innovation
Belt conveyors retained 39% share in 2024, a cornerstone of mining, food and general manufacturing lines. The Dune Express in Texas proves belt scale, moving 13 million tons annually across 42 miles and removing 25,000 truck trips. Overhead variants lift at an 8.1% CAGR as factories open floor space and improve worker safety. Roller systems benefit from modular frames suited to reconfigurable assembly, while pallet lines serve precision automotive tasks. Across categories, smart sensors push predictive maintenance accuracy above 95%.
The conveyor systems market size for belt solutions is projected to expand alongside sustainable mining and bulk logistics projects, whereas overhead designs capture incremental share by maximizing cubic utilization. Energy-efficient vibratory designs need only 20% of traditional drive force, reflecting cross-segment innovation. Slat and chain lines remain embedded in heavy vehicle production, yet their growth is tempered by rising demand for flexible alternatives.
Note: Segment shares of all individual segments available upon report purchase
By Load Type: Unit handling leads bulk processing
Unit handling represented 64.3% of 2024 demand, driven by e-commerce and discrete manufacturing workflows that value gentle product control and zero-pressure accumulation. Systems with vision-assisted defect detection now handle classification tasks while improving safety. Bulk handling, though smaller, will outpace unit growth at 8.7% CAGR, keyed to commodities growth and agriculture modernisation. Hybrid installations blur boundaries as plants seek infrastructure able to switch between pallets and granular feed.
In mining, TAKRAF’s Collahuasi project underlines heavy-duty bulk capacity requirements. Pharmaceutical cleanrooms depend on vacuum conveyors transferring more than 11,100 liters per hour while preserving sterility. These dual paths sustain diversified revenue streams within the conveyor systems market.
By End-User Industry: Food processing drives airport growth
Food and beverage plants held 27.7% share in 2024, propelled by strict hygiene and scalable demand. Conveyor lines designed for wash-down and modular belting dominate this arena. Airport systems post the fastest 9.2% CAGR, aligned with passenger traffic rebound and new terminal projects requiring IoT-enabled baggage tracking. Automotive manufacturers transition to EV battery handling, using pallet-less belting that boosts throughput and safety.
Manufacturing applications diversify across electronics, pharmaceuticals, and heavy machinery. Mining operations remain belt-centred but push regenerative technology to curb emissions, supporting ESG commitments. Retail and parcel segments integrate omnichannel strategies, leveraging sortation conveyors to bridge store and online channels. This diversity cushions the conveyor systems market against cyclical swings in any single vertical.

Note: Segment shares of all individual segments available upon report purchase
By System Configuration: Modular flexibility challenges fixed systems
Fixed/linear lines retained 59.8% share in 2024, favored where 24/7 throughput trumps layout changeability. Japan’s 310-mile freight conveyor between Tokyo and Osaka illustrates large-scale fixed efficiency. Modular/flexible systems outpace at 9.6% CAGR, prized for rapid reconfiguration in consumer goods and micro-fulfillment settings. Plug-and-play electrics and standardized interfaces trim component variants by 85%.
The conveyor systems market size for modular platforms grows as omnichannel retailers scale pop-up hubs. Fixed assets remain critical in high-capacity mines and process plants, but hybrid blueprints now stitch modular branches onto fixed trunks, giving operators best-of-both performance.
By Component: Software analytics outpaces hardware growth
Conveying equipment stayed the largest slice at 62.5% in 2024. Yet software and analytics enjoys a 10.4% CAGR as predictive-maintenance dashboards cut field visits and lifted output by 0.6%, worth USD 1.12 million annually for a Flexco deployment. Drives and controls welcome regenerative designs that slash energy use by up to 39%.
Across components, artificial-intelligence algorithms optimize motor magnetics in real time, lowering consumption without throughput sacrifice. Edge computation embedded in controllers minimizes latency and cloud reliance, reinforcing cyber-secure architectures within the conveyor systems market.
Geography Analysis
Asia-Pacific accounted for 38% of the conveyor systems market in 2024, anchored by expanding manufacturing clusters in China, India, and Southeast Asia. Daifuku’s new Indian factory underscores rising local demand from automotive and electronics verticals. China continues to install heavy-duty bulk belts in mining and port infrastructure, while India leverages SAMARTH Udyog facilities to accelerate smart-factory retrofits. Cleanroom conveyor demand rises with semiconductor investment, and Japan’s 310-mile freight line spotlights megaproject ambition.
The Middle East, growing at an 8.9% CAGR, benefits from logistics diversification agendas. Saudi Vision 2030 dedicates USD 106.6 billion to freight corridors such as Oxagon, driving need for high-capacity sortation and port conveyors. The UAE logistics market, valued at USD 20.03 billion in 2025, underpins warehouse automation outlays forecast at USD 1.6 billion by 2025.
North America and Europe continue to modernize legacy installations, spurred by DOE energy-efficiency grants and EU carbon regulations. Regenerative drives see early uptake, especially in Europe where green mandates elevate ROI calculations. South America and Africa show pockets of growth tied to mining and port projects, yet capital constraints slow adoption of analytics-heavy systems.

Competitive Landscape
The conveyor systems market shows moderate fragmentation with a strengthening tilt toward scale players leveraging M&A. Pacteon’s acquisition of Descon expands its end-of-line portfolio for food and beverage clients. Traditional manufacturers face substitution risk from AGV/AMR vendors, prompting alliances such as Siemens teaming with SuperTrak to embed smart conveyance in the TIA platform.
White-space remains in regenerative mining conveyors and pharmaceutical cleanroom mobility, where Stäubli’s Sterimove robot breaks new ground. Competitive edge increasingly hinges on AI-driven diagnostics that exceed 95% fault-prediction accuracy. Vendors that package hardware robustness with lifecycle analytics gain preference as buyers elevate total cost-of-ownership metrics over sticker price.
Conveyors Industry Leaders
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Daifuku Co. Ltd
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SSI Schaefer AG
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Murata Machinery Ltd
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BEUMER Group GmbH & Co. KG
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Honeywell Intelligrated Inc.
- *Disclaimer: Major Players sorted in no particular order

Recent Industry Developments
- April 2025: Daifuku launched a new manufacturing plant in India to serve accelerating regional automation demand.
- March 2025: Atlas Energy Solutions completed the first commercial delivery on its USD 400 million, 42-mile Dune Express belt.
- January 2025: TAKRAF won a Collahuasi conveyor design-and-supply contract for Chile’s mine expansion.
- December 2024: Siemens and SuperTrak CONVEYANCE partnered to integrate Horizon3™ smart transport with TIA Portal.
Global Conveyors Market Report Scope
Conveyor systems are mechanical devices or assemblies used to transport various materials with little effort. There are different conveyor systems, usually consisting of a frame that supports either wheels, rollers, or a belt, upon which the materials move from one place to another.
The Conveyors Market is segmented by Product (Belt, Roller, Pallet, Overhead), End-user Vertical (Airport, Retail, Automotive, Manufacturing, Food & Beverage, Pharmaceuticals, Mining), and Geography. The market sizes and forecasts are provided in terms of value (USD million) for all the above segments.
By Product Type | Belt | ||
Roller | |||
Pallet | |||
Overhead | |||
Slat / Chain | |||
Screw and Pneumatic | |||
By Load Type | Unit Handling | ||
Bulk Handling | |||
By End-User Industry | Airport | ||
Retail and E-commerce | |||
Automotive | |||
Food and Beverage | |||
Pharmaceuticals | |||
Mining and Quarrying | |||
Manufacturing (Discrete and Process) | |||
Others | |||
By System Configuration | Fixed / Linear | ||
Modular / Flexible | |||
By Component | Conveying Equipment | ||
Drives and Controls | |||
Software and Analytics | |||
By Region | North America | United States | |
Canada | |||
Mexico | |||
South America | Brazil | ||
Argentina | |||
Rest of South America | |||
Europe | Germany | ||
France | |||
Italy | |||
United Kingdom | |||
Spain | |||
Rest of Europe | |||
Asia-Pacific | China | ||
Japan | |||
India | |||
South Korea | |||
Australia | |||
Rest of Asia-Pacific | |||
Middle East | Saudi Arabia | ||
United Arab Emirates | |||
Turkey | |||
Israel | |||
Rest of Middle East | |||
Africa | South Africa | ||
Egypt | |||
Rest of Africa |
Belt |
Roller |
Pallet |
Overhead |
Slat / Chain |
Screw and Pneumatic |
Unit Handling |
Bulk Handling |
Airport |
Retail and E-commerce |
Automotive |
Food and Beverage |
Pharmaceuticals |
Mining and Quarrying |
Manufacturing (Discrete and Process) |
Others |
Fixed / Linear |
Modular / Flexible |
Conveying Equipment |
Drives and Controls |
Software and Analytics |
North America | United States |
Canada | |
Mexico | |
South America | Brazil |
Argentina | |
Rest of South America | |
Europe | Germany |
France | |
Italy | |
United Kingdom | |
Spain | |
Rest of Europe | |
Asia-Pacific | China |
Japan | |
India | |
South Korea | |
Australia | |
Rest of Asia-Pacific | |
Middle East | Saudi Arabia |
United Arab Emirates | |
Turkey | |
Israel | |
Rest of Middle East | |
Africa | South Africa |
Egypt | |
Rest of Africa |
Key Questions Answered in the Report
What is the current value of the conveyor systems market?
The conveyor systems market is worth USD 9.66 billion in 2025.
How fast is the conveyor systems market expected to grow?
It is forecast to register a 6.10% CAGR and reach USD 12.98 billion by 2030.
Which region leads the conveyor systems market?
Asia-Pacific leads with a 38% share in 2024 due to manufacturing and logistics investments.
Which segment of the conveyor systems market is growing fastest?
Software and analytics shows the highest growth at a 10.4% CAGR owing to predictive maintenance adoption.
Why are energy-regenerative conveyors gaining traction?
They cut energy use by up to 39% and meet ESG targets, achieving payback in six years for downhill operations.
How do AGVs affect the conveyor systems market?
AGV and AMR solutions provide flexible alternatives, shortening ROI to eight months in warehouses and challenging traditional fixed-line installations.
Page last updated on: July 7, 2025